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Aalborg TIO Operating Manual Download Page 53

49

6. INSTALLATION

6.1 General

Directions

• Mounting, electrical installations, parameters configuration, start up, and

maintenance of this instrument may only be performed by trained personnel.
Personnel must read and understand this operating manual before performing
any installation or configuration steps.

• The TIO device should only be operated by trained personnel. All instructions in

this manual are to be observed.

• Ensure that power and all input / output signals are correctly wired

according to the wiring diagram provided in this manual. The housing of the
device should only be opened by trained personnel.

6.2 Hardware

Installation

NOTE: Electrostatic discharge may cause permanent damage to the
electronic circuitry. Before installing or connecting any wires, the
installer must discharge himself by touching the building protective
earth ground.

,

The TIO Totalizer Input / Output Flow monitor / Controller can be attached
(mounted) to the Aalborg

7

GFM series flow meters, GFC series controllers or

used stand alone (panel mounted or table top installation).

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Summary of Contents for TIO

Page 1: ...OPERATING MANUAL TIO Totalizer Input Output Flow Monitor Controller QUALITY SYSTEM REGISTERED Technical Data Sheet No TD TIO 0911 Rev B Date of Issue September 2011...

Page 2: ...istered trademark of Aalborg7 Instruments Controls NOTE Aalborg7 reserves the right to change designs and dimensions at its sole discretion at any time without notice For certified dimensions please c...

Page 3: ...nformation 5 3 3 Submenu Measuring Units 5 3 4 Submenu User Defined Units 5 3 5 Submenu K Factors Settings 5 3 6 Submenu Alarm Settings 5 3 7 Submenu Totalizer 1 5 3 8 Submenu Totalizer 2 5 3 9 Submen...

Page 4: ...PENDIX A TIO Totalizer Input Output Flow Monitor Controller EEPROM Variables APPENDIX B Internal K Factors Table APPENDIX C Totalizer IO ASCII Commands Set APPENDIX D Mechanical Drawings APPENDIX E Ci...

Page 5: ...st Please promptly report any shortages 1 3 Returning Merchandise for Repair Please contact your distributor s customer service representative or Aalborg7 if you purchased your TIO instrument directly...

Page 6: ...er programmable optically isolated pulse output Two programmable optically isolated digital outputs for different events Low and High Flow Alarms with programmable Action Delay Flow controllers Set Po...

Page 7: ...ration data PULSE OUTPUT User programmable optically isolated with preset active low time interval 10 6550 ms UCE 40Vdc ICE 150 mA Voltage Isolation 250 Vrms DIGITAL OUTPUT Two programmable optically...

Page 8: ...rouded Mated connector Tyco Electronics P N 284510 4 ENVIRONMENT Installation Level II Pollution Degree II ELECTROMAGNETIC COMPATIBILITY Compliant ref 89 336 EEC as amended Emission Standard EN 55011...

Page 9: ...32 input RS 485 input output 4 Analog Input PV input Input 5 Analog Output PV set point Output 6 RS232 Signal GND RS 485 GND Optional Communication reference 7 RS232 TX Optional RS485 Communication RS...

Page 10: ...e damage to this device Be sure to check if the wiring and the polarity of the power supply and PV signals are correct before turning the power ON Wiring error may cause damage or faulty operation Mak...

Page 11: ...V INPUT TYPE J2 JUMPER CONFIGURATION MAXIMUM SIGNAL LEVEL NOTE J2D J2E J2F 0 5 Vdc 10 11 14 15 17 18 6 Vdc 5 10 Vdc 11 12 14 15 17 18 11 Vdc 5Vdc reference signal must be used GFM GFC option 0 10 Vdc...

Page 12: ...to check if the wiring and the polarity of the power supply and SP signals are correct before turning the power ON Wiring error may cause damage or faulty operation Do not connect external voltage sou...

Page 13: ...RS 485 Communication Interface Connection The RS485 converter adapter must be configured for multidrop 2 wire half duplex mode See Figure 4 3 The transmitter circuit must be enabled by TD or RTS depe...

Page 14: ...10 Figure 4 3 RS 485 Multidrop Half Duplex Two Wire System...

Page 15: ...a pulse output see Paragraph 5 3 9 Digital optically isolated outputs use dedicated 4 position 3 5mm male terminal block header J1 located on the top side of the TIO enclosure see Figure 6 1 Mated int...

Page 16: ...12 WARNING Optically isolated outputs have maximum absolute voltage rating 250 Vdc RMS Do not exceed maximum allowed limits for voltage Doing so may cause personal injury or damage to this device...

Page 17: ...cess Information screens can be configured to be static or dynamic see Paragraph 5 3 11 Display Menu Using Screen Mask settings user can enable unmask or disable mask up to 4 different process informa...

Page 18: ...ending on the model and device configuration 14 99 97 A D litr min T1 1589324 5 litr 99 97 S 100 0 litr min T1 1589324 5 litr Figure 5 2 TIO Initial PI Screen Device Function Flow Meter Figure 5 3 TIO...

Page 19: ...D KF D T1 254898 0 litr T2 436 5 litr 51 01 litr min S 51 0 0 0s CS 1 0 0 0 M D L O S Off 5 1 1 Set Point Control only for devices set as controller When TIO is configured as controller it can be used...

Page 20: ...e ESC button is pressed instead ENT the original Set Point value will be restored and Set Point adjustment mode will be deactivated To exit from the Set Point adjustment mode before Set Point value is...

Page 21: ...2 Menu Structure The diagram on the Figure 5 7 gives a general overview of the standard top level display menu structure when running firmware version A001 The ESC pushbutton is used to toggle betwee...

Page 22: ...password protected menus Once the correct password is entered Program Protection is turned off until the unit is powered up again Figure 5 6 5 3 Parameter Entry There are two methods of data entry Dir...

Page 23: ...Password is not required and PP can be disabled from Program Protection menu see Figure 5 5 If PP Password is set to any value more than Zero the firmware will prompt with Enter PP Password see Figur...

Page 24: ...rizer Mode Program SP Mode PSP Loop Mode PSP Steps Mask PSP Steps Settings Totalizer 1 Mode Tot 1 Flow Start Tot 1 Action Vol Tot 1 PowerOn Delay Tot 1 Auto Reset Tot 1 AutoRes Delay Reset Totalizer 1...

Page 25: ...mware will prompt with a confir mation message see Figure 5 9 that the new password has been saved 5 3 2 Submenu Device Information This submenu contains information about the device s main configurat...

Page 26: ...changed the Totalizer s Volume based Unit of Measure will be automatically changed 5 3 4 Submenu User Defined Units In addition to conventional flow units user defined flow engineering units may be se...

Page 27: ...c feet per second 15 f 3 min f 3 Cubic feet per minute 16 f 3 hr f 3 Cubic feet per hour 17 f 3 day f 3 Cubic feet per day 18 gal sec gal Gal per second 19 gal min gal Gal per minute 20 gal hr gal Gal...

Page 28: ...c Ton per minute 35 Mton hr Mton Metric Ton per hour 36 Igal sec Igal Imperial Gal per second 37 Igal min Igal Imperial Gal per minute 38 Igal hr Igal Imperial Gal per hour 39 Igal day Igal Imperial G...

Page 29: ...ically isolated output The Flow Alarm has several attributes which may be configured by the user via LCD Keypad or digital communication interface These attributes control the conditions which cause t...

Page 30: ...Flow Alarm value and Actual Flow value is less than Set Point value The Low Flow Alarm condition is also indicated on the corresponding Process Information Screen by displaying L character c High Flo...

Page 31: ...he user with two independent Programmable Flow Totalizers The total volume of the flowing fluid is calculated by integrating the actual instanta neous fluid flow rate with respect to time Totalizer 1...

Page 32: ...1 Action Volume value must be entered in currently active volume mass based engineering units Totalizer 1 Action Event becomes true when Totalizer 1 reading is more or equal to preset Totalizer 1 Act...

Page 33: ...ear 5 3 8 Submenu Totalizer 2 The Totalizer 2 pilot Totalizer value is stored in the flow meter volatile memory SRAM and saved every 100 ms In case of power interruption the Totalizer 2 volume will be...

Page 34: ...set with the UP and DN buttons and are accepted by pressing ENT button c Totalizer 2 Flow Start Numerical entry This option allows the start of the Totalizer at a preset flow rate Totalizer 2 will not...

Page 35: ...nfigured to count Down This feature may be convenient for batch processing when predefined volume of the fluid must be repeatedly dispensed into the process The following selections are available Enab...

Page 36: ...which accu mulates pulses if the Pulse Output is accumulating process flow faster than the pulse output hardware can function The queue will allow the pulses to catch up later if the flow rate decreas...

Page 37: ...erent options Disabled No Action Output is not assigned to any events and is not energized Low Flow Alarm High Flow Alarm Range between H L Flow Alarm settings Totalizer 1 reading exceed set limit Tot...

Page 38: ...g mode The following selections are available Static or Dynamic The default entry is Static manual control Display screens mode parameter can be set with the UP and DN buttons and are accepted by pres...

Page 39: ...has 19 different levels Use UP and DN buttons to adjust back light level and press the ENT button to accept and save back light level settings in the device s nonvolatile memory e Display Contrast Num...

Page 40: ...merical entry The standard TIO comes with an RS 232 interface The optional RS 485 interface has two hexadecimal characters of the address which must be assigned By default each flow meter is shipped w...

Page 41: ...ter controller being used and according to required process conditions These values should be changed only by properly trained personnel Device Analog Output and Input calibration was performed in the...

Page 42: ...calculation and storing the off set and span variables in the EEPROM based on two calibration points 0 and 100 F S The 0 5 0 10 Vdc output has only scale variable and 4 20 mA output has offset and sc...

Page 43: ...100 F S The 0 5 0 10 Vdc output has only scale variable and 4 20 mA output has offset and scale variables Power up the TIO instrument for at least 15 minutes prior to commenc ing the calibration proce...

Page 44: ...age Factory default value is NRF b NRF Number of Samples Numerical Entry The sample number value between 1 and 32 can be selected The number of samples value represents the number of previous individu...

Page 45: ...ow Linearization Table stored in the device EEPROM is linear and does not change input signal By default the unit is shipped from the factory with disabled Flow Linearizer The flow linearization table...

Page 46: ...button b Program Set Point Loop Mode Tabular Entry This function determines whether the Program Set Point Loop is Enabled or Disabled If Loop is enabled as the program reaches the last step it wraps a...

Page 47: ...Steps Settings selection is shown below In the example shown above Step 01 is selected For each step there are two parameters set point value in F S and time interval in seconds In order to change PS...

Page 48: ...C 14 Fatal Error unrecoverable error D The following Diagnostic Events are supported NOTE Any Alarm or Diagnostic Events that may have occurred Event 0 to Event D are stored in the internal status reg...

Page 49: ...screen and will be indicated as long as actual event is taking place b Event Latch Mask Tabular entry Using Event Latch Mask settings the user can enable unmask or disable mask the latch feature indiv...

Page 50: ...sk sign is set to the right across from corresponding event If the event is disabled it will not be processed and indicated in the Events status Register even actual conditions for the event have occu...

Page 51: ...w b Analog Output Values Read Only This menu selection provides information about currently selected analog output configuration and DAC counts for analog output circuitry read only A typical display...

Page 52: ...ature Read Only This menu selection provides the current value of the PCB and CPU temperature in C read only A typical display with CPU Temperature reading is shown below CPU Temperature 35 8 C Analog...

Page 53: ...at power and all input output signals are correctly wired according to the wiring diagram provided in this manual The housing of the device should only be opened by trained personnel 6 2 Hardware Inst...

Page 54: ...GFM Flow Meters have three different output interfaces 0 5 5 10 Vdc 4 20 mA which can be used to provide flow input signal to TIO 6 2 1 Connecting TIO to GFM series Flow Meter a Mounting Use GFM mount...

Page 55: ...51 Figure 6 2 Connecting TIO to the GFM using 0 5 Vdc output from DB9 connector...

Page 56: ...52 Figure 6 3 Connecting TIO to the GFM using 5 10 Vdc output from RJ11 connector...

Page 57: ...53 Figure 6 4 Connecting TIO to the GFM using 4 20 mA output from DB9 connector...

Page 58: ...J11 and TIO 9 pin D connector 5 10 Vdc NO 12 Vdc only KIT TM FD Flat 4 wires cable between GFM and TIO 9 pin D connectors 0 5 Vdc NO 12 and 24 Vdc KIT TM GFM flow meter mounting kit no cables N A N A...

Page 59: ...ed current input d Parameters Configuration Following parameters must be configured Device Function See 4 3 12 Submenu Device Function Meter function must be selected Full Scale Range See 4 3 14 Subme...

Page 60: ...low controller see Figure 5 5 Figure 6 5 Mounting TIO to the GFC Flow Controller b Electrical Connection GFC flow controllers have two output interfaces 0 5 Vdc and 4 20 mA which can be used to provid...

Page 61: ...58 Figure 6 6 Connecting TIO to the GFC Using 0 5Vdc Input Output from DB15 Connector...

Page 62: ...59 Figure 6 7 Connecting TIO to the GFC Using 4 20mA Input Output from DB15 Connector...

Page 63: ...merica plug 110 Vac to 24 Vdc power supply communication branch 0 5 Vdc YES 24 Vdc only KIT TC 110NA 4N Shielded cable with North America plug 110 Vac to 24 Vdc power supply 0 5 Vdc NO 24 Vdc only KIT...

Page 64: ...c only KIT TC 240UK 2C Shielded cable with UK plug 240 Vac to 12 Vdc power supply communication branch 0 5 Vdc YES 12 Vdc only KIT TC 240UK 2N Shielded cable with UK plug 240 Vac to 12 Vdc power suppl...

Page 65: ...RS TIO PV TYPE J2 JUMPER CONFIGURATION GFC CABLE KIT NOTE OUTPUT INPUT J2A J2B J2C J2D J2E J2F 0 5Vdc 0 5Vdc 2 3 5 6 8 9 10 11 14 15 17 18 KIT TC XXXXX XX Supported by all GFC Kits except KIT TC 0 5Vd...

Page 66: ...d User may configure other parameters see Paragraph 5 3 according to his pref erences and application requirements 6 2 3 Connecting TIO to flow meters controllers from other manufactures stand alone a...

Page 67: ...put interfaces It also can be ordered for 0 10 Vdc input output interface special order not supported by generic models NOTE Do not connect TIO input output circuitry to voltages above 5 5Vdc unless T...

Page 68: ...65 Figure 6 9 Connecting TIO to the Generic Flow Meter...

Page 69: ...66 Figure 6 10 Connecting TIO to the Generic Flow Controller...

Page 70: ...ged 0 10 Vdc 4 20 mA 2 3 5 6 8 9 10 11 13 14 16 17 Special Order option PCB hardware must be changed 4 20 mA 0 10 Vdc 1 2 4 5 7 8 11 12 14 15 17 18 Special Order option PCB hardware must be changed 0...

Page 71: ...assembly opera tions It was calibrated according to your input and output configuration It was care fully packed to prevent damage during shipment Should you feel that the instrument is not functionin...

Page 72: ...he fluid flow rate is below set Low flow cut off value Check settings for Low Flow Cut Off value and make required adjustment see para graph 5 3 14 submenu Low Flow Cut Off Wrong configuration of J2 I...

Page 73: ...ge See Paragraph 5 3 14 Submenu Device Calibration Full Scale Range parameter must be set equal to the mated device full scale flow rate in litr min 7 LCD Displays flow read ing but communication inte...

Page 74: ...ure Specific uint data PROTECTED 16 ManufReservedUI4 uint Manufacture Specific uint data PROTECTED 17 ManufReservedSI1 int Manufacture Specific int data PROTECTED 18 ManufReservedSI2 int Manufacture S...

Page 75: ...A Out Scale 50 Out_Offset_mA float Analog 4 20 mA Out Offset 51 In_mA_Mode uint Reserved input parameter 52 In_mA_Reserved uint Reserved input parameter 53 In_Scale_mA float Analog 4 20 mA Input Scale...

Page 76: ..._Reserved uint Totalizer 2 reserved 85 Flow_Pulse_Mode uint Flow Pulse Output Mode 0 Dis d 1 En d 86 PulseFlowStart float Start pulse output at flow 0 1 0 fraction notation F S 87 Units_Per_Pulse floa...

Page 77: ...1 0 120 MDSerialNumber char 20 Serial Number for Mated Device 121 MeterFSRange float Device F S range in Std Litr min 122 LowFlowCutOff float Must be between 0 and 0 1 fraction F S notation 0 1 0 123...

Page 78: ...S float PSP Table Index 10 Set Point PFS 0 0 1 0 152 PSPTbl 10 Time float PSP Table Index 10 Time sec 153 PSPTbl 11 PFS float PSP Table Index 11 Set Point PFS 0 0 1 0 154 PSPTbl 11 Time float PSP Tabl...

Page 79: ...715 8 Chlorine Cl2 0 86 0 114 3 163 9 Carbon Dioxide CO2 7382 2016 1 964 10 Carbonyl Fluoride COF2 0 5428 0 1710 2 945 11 Carbonyl Sulfide COS 0 6606 0 1651 2 680 12 Carbon Disulfide CS2 0 6026 0 142...

Page 80: ...s in the ASCII representation of hexidecimal 00 through FF are valid Cmd The one or two character command from the table below Arg1 to Arg4 The command arguments from the table below Multiple argument...

Page 81: ...current engineering units Example S 20 5 Value write not saved in EEP ROM memory S Value Set Point in current engineering units Example S 20 5 Value write saved in EEPROM memory S S Value S Set Point...

Page 82: ...r See list of the Diagnostic Events below 6 DL NO ARGUMENT read current Diagnostic Events Latch Mask register DL 0x100F 0x100F diagnostic latch mask 16 bits wide Set bit Enable Clear bit Disable Value...

Page 83: ...m conditions Flow SP High Limit H SP Flow Low Limit L Low SP Flow High N 8 A C set Alarm configuration Value high limit F S Value low limit F S AC 40 1 20 5 A action delay in sec Value 0 3600 AA Value...

Page 84: ...Tot 2 Reading limit PO Pulse Output DE Diagnostic Events M Manual On enabled 9 O 1 Output 1 2 Output 2 D O1 D or O2 D AL O1 AL or O2 AL AH O1 AH or O2 AH AR O1 AR or O2 AR T1 O1 T1 or O2 T1 T2 O1 T2...

Page 85: ...Totalizer 2 reading Totalizer 1 cannot be reset if ResetLock EE index 70 value set to 1 11 T 1 Totalizer 1 2 Totalizer 2 Z Reset to zero T1Z or T2Z C Start flow and Event Condition value start Totaliz...

Page 86: ...600 liter min 600 liter min 10 liters per second If Unit Pulse is set to 10 liters per pulse the output will pulse once every second F 1 Hz Pulse active time in ms must be at least twice less than pul...

Page 87: ...al Imperial Gal MilL million liters Mton Ton metric Bbl Barrels 13 U FS U ml sec U ml sec ml min U ml min ml hr U ml hr ml day U litr day litr sec U litr sec litr min U litr min litr hr U litr hr litr...

Page 88: ...gal min Igal hr U Igal hr Igal day U Igal day MilL min U MilL min MilL hr U MilL hr MilL day U MilL day bbl sec U bbl sec bbl min U bbl min bbl hr U bbl hr bbl day U bbl day USER User defined k factor...

Page 89: ...ation Settings Sets Reads Calibration related variables Argument 1 T Hours since last time unit was calibrated NOTE must be reset to zero after calibration 15 C P Flow Power Up Delay seconds Value sec...

Page 90: ...e N F A SCM value Example SCM F No Argument Returns Current Mode SCM value Example SCM F D Flow Running Average Damping 0 500 ms 0 Disabled new value in ms 0 500 SCD value Example SCD 50 No Argument R...

Page 91: ...S No Argument Ret Current settings LM value Example LM S C LCD Contrast Level 0 16 new value 1 16 LC value Example LC 6 No Argument Ret Current settings LC value Example LC 6 B LCD Back Light Level 0...

Page 92: ...nt settings PSM value Example PSM D L Read Change Device PSP Loop Mode New Value E or D PSL value Example PSL D No Argument Ret Current settings PSL value Example PSL D P Read Change Device PSP Step P...

Page 93: ...alue Example PSC S Settings R Run S Stop PSC Value Example PSC R Read EEPROM Memory Reads the value in the specified memory location 20 MR 0 to 163 Memory Table Index memory value Write EEPROM Memory...

Page 94: ...CPU Temp High 0x0001 1 High Flow Alarm 0x0002 2 Low Flow Alarm 0x0004 3 Range between H L 0x0008 4 Tot 1 Limit 0x0010 5 Tot 2 Limit 0x0020 6 OptPulse Queue 0x0040 7 Flow OverLimit 0x0080 8 Vcc OutOfR...

Page 95: ...92 APPENDIX D Mechanical Drawings...

Page 96: ...93 APPENDIX E Circuit Layout Diagrams Circuit Layout Top...

Page 97: ...94 Circuit Layout Bottom Mirror...

Page 98: ...tors with basic knowledge of the equipment and its limitations are permitted to control and operate the equipment covered by this warranty Anything to the contrary will automat ically void Aalborg s l...

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