background image

16

 TROUBLESHOOTING CHECKLIST

CHECKLIST

Before  calling  for  service,  check  the  following  points  to  see  if  the 
cause of trouble can be identifi ed and corrected.

Reviewing  this  checklist  may  eliminate  the  need  of  a  service  call 
and quickly restore hot water service. See Figure 1 on page 7 in this 
manual to identify and locate water heater components.

NOT ENOUGH OR NO HOT WATER

1.  Be certain the electrical disconnect switch serving the water heater 

is in the ON position.

2.  Check the fuses.

•  The electrical disconnect switch usually contains fuses.

3.  If the water was excessively hot, and is now cold, the high limit 

switch may have activated.

•  See  the Temperature  Regulation  section  of  this  manual  for 

more information on how to reset the ECO high limit controls.

4.  The capacity of the heater may have been exceeded by a large 

demand for hot water.

•  Large  demands  require  a  recovery  period  to  restore  water 

temperature.

5.  Cooler incoming water temperature will lengthen the time required 

to heat water to the desired temperature.

6.  Look for hot water leakage.

7.  Sediment or pipe scale may be aff ecting water heater operation.

ABNORMAL SOUNDS

1.  Sediment or lime scale accumulations on the elements causes 

sizzling and hissing noises when the heater is operating.

•  The  sounds  are  normal,  however,  the  tank  bottom  and 

elements  should  be  cleaned.  See  the  Maintenance  section 
of this manual.

WATER LEAKAGE IS SUSPECTED

Refer to Leakage Checkpoint on the following page 17.

1.  Check to see if the heater drain valve is tightly closed.

2.  If the outlet of the relief valve is leaking it may represent:

•  Excessive water temperature.

•  Faulty relief valve.

•  Excessive water pressure.

3.  Excessive water pressure is the most common cause of relief valve 

leakage. It is often caused by a “closed system”. See “Closed 
Water  Systems”  and  “Thermal  Expansion”  in  the  Installation 
section of this manual for more information.

4.  Examine the area around the element for gasket leakage.

•  Tighten the elements or, if necessary, follow the WATER 

AND  LIME  SCALE  REMOVAL  procedure  to  replace  the 
gaskets.

IF  YOU  CANNOT  IDENTIFY  OR  CORRECT  THE  SOURCE  OF 
MALFUNCTION

1.  Turn the power supply to the water heater off .

2.  Close the supply water inlet valve to the heater.

3.  Contact a Qualifi ed Service Agency in your area. Call the toll free 

phone number on the back cover of this Instruction Manual for 
assistance in locating a service agency in your area.

REPLACEMENT PARTS

Call the toll free phone number on the back cover of this Instruction 
Manual for assistance in locating replacement parts.. When ordering 
parts,  specify  complete  model  no.,  serial  no.,  (see  rating  plate), 
quantity and name of part desired. Standard hardware items should 
be purchased locally.

Summary of Contents for Saudi Arabia

Page 1: ...PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE Thank you for buying this energy efficient water heater We appreciate your confidence in our products Saudi A...

Page 2: ...ved Installation skills such as plumbing electrical supply are required in addition to electrical testing skills when performing service ANSI Z223 1 2006 Sec 3 3 83 Quali ed Agency Any individual rm c...

Page 3: ...al Electrical Code and or Local National codes These must be followed in all cases Failure to ground this water heater properly may also cause erratic control system operation on ELECTRONIC CONTROL mo...

Page 4: ...ble from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 Qualified Installer must install an all pole full disconnect switch per the Local National code 3 If after...

Page 5: ...V Hz Ph IPX1 M OD EL N U M B ER SERIAL NUMBER 7 0 3 57 180 5 PK 3 6 9 92 76 57 No of ELEMENTS EACH TOTAL 776 MAXIMUM WORKING PRESSURE PSI kPA US GAL O 7 56 CAPACITY Model Number Serial Number LISTED 9...

Page 6: ...6 FEATURES AND COMPONENTS This page shows typical water heater installations by model designations...

Page 7: ...on verify that it is not blocked and to remove lime deposits This is to be done by a Qualified Service Agent as a part of the regular maintenance THERMOSTATSETTINGS SURFACEMOUNTCONTROLS Adjustment of...

Page 8: ...he drain valve be left open during this period The hose may be removed Follow FILLING instructions when restoring hot water service FILLING THE WATER HEATER 1 Turn o the electrical disconnect switch 2...

Page 9: ...water temperature at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satis es your hot water needs a means such as a MIXING...

Page 10: ...e terminated at an adequate drain inside the building Shall not have any valve or other obstruction between the relief valve and the drain The discharge pipe connected to the pressure relief device is...

Page 11: ...oduced here The branch circuit should be sized at 125 percent of the heater rating and further increase wire size as necessary to compensate for voltage drop in long runs CALCULATINGAMPERAGE OVERCURRE...

Page 12: ...EMS SEPARATE BLACK WIRES AND PROVIDE 3 PHASE POWER SOURCE SUPPLY LEADS L2 L1 1 2 2 1 3 4 1 2 2 1 3 JUNCTION BOX UPPER HI TEMP LIMIT SWITCH UPPER THERMOSTAT LOWER HI TEMP LIMIT SWITCH UPPER HEATING ELE...

Page 13: ...nect switch 2 Open a hot water valve until the water is cool then close the supply water inlet valve to heater 3 Attach hose to outlet opening of drain valve and direct end to drain 4 Open a nearby ho...

Page 14: ...e 5 minutes 131 55 5 seconds 25 seconds 140 60 2 seconds 5 seconds 149 65 1 second 2 seconds 154 68 instantaneous 1 second U S Government Memorandum C P S C Peter L Armstrong Sept 15 1978 Figure 4 TEM...

Page 15: ...way the anode rod This does not a ect water s taste or color The rod must be maintained to keep tank in operating condition Anode deterioration depends on water conductivity not necessarily water cond...

Page 16: ...ating The sounds are normal however the tank bottom and elements should be cleaned See the Maintenance section of this manual WATER LEAKAGE IS SUSPECTED Refer to Leakage Checkpoint on the following pa...

Page 17: ...cessary to shut o electricity and drain tank to perform procedure Water leaks at the elements may be due to 1 Defective element which leaks at terminals or thru flange Replace element 2 Loose element...

Page 18: ...purchaser installed for indoor operation only used at temperatures not exceeding the maximum calibrated setting of its thermostat used at water pressure not exceeding the working pressure shown on th...

Page 19: ...erparts com The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subjec...

Page 20: ...IGHT ELECTRIC MODELS Single and Dual Element Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or dire...

Page 21: ...t Gasket 7 Thermostat Bracket ea 8 Lower Thermostat 9 Terminal Cover 10 Lower Thermostat w Hi Limit 11 Terminal Cover 12 Lower Outer Door 13 Upper Outer Door 14 Upper Thermostat w Hi Limit 15 Anode Ro...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...24 www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 2016...

Page 25: ...24 www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 800 527 1953 800 433 2545 2016...

Page 26: ...23...

Page 27: ...22...

Page 28: ...21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...

Page 29: ...20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...

Page 30: ...0 A O Smith Corporation TN 37015 Ashland City 500 Tennessee Waltz Parkway 1 800 433 2545 www waterheaterparts com ___________________________________ _________________________________ ________________...

Page 31: ...18 1 A O Smith Corporation A O Smith 2 A O SMITH 10 ProMax 10 SACE SACI 6 ProMax 6 6 SUN ECJ ECL ECS ECT 1 10 3 6 2 1 2 4 3...

Page 32: ...17 1 1 2 2 1 1 2 Permatex 3 4 1 2 16...

Page 33: ...16 7 1 1 1 2 2 3 3 ECO 4 4 5 5 6 6 7 7 1 1 17 1 1 2 2 3 3 4 4 1 1 2 2 3 3...

Page 34: ...15...

Page 35: ...P 4 71 160 49 120 A 6 71 160 170 49 120 C 2 77 160 49 120 71 49 120 1 1 2 2 49 120 3 3 4 4 4 3 30 10 43 110 47 116 47 116 35 45 50 122 5 55 131 5 25 60 140 5 65 149 68 154 1978 15 C P S C Peter L Arm...

Page 36: ...13 1 1 2 2 3 3 4 4 4 5 5 6 6 1 1 2 2 3 3 4 4 5 5 6 1 1 2 2 3 3 4 4 5 5...

Page 37: ...12 1 2 2 1 3 4 L1 L2 C 2 A 6 1 2 2 4 1 L2 L1 2 1 3 4 L2 L1 1 2 2 1 3 4 1 2 2 1 3 4 4 L1 L2 L3 P 4 415 400 P 4 240 220 L1 L2 L1 L2 1 2 9 A 9 L3 4...

Page 38: ...AMG MCM 60 140 75 167 RUW 14 2 T TW UF RH RHW RUH 14 2 THW THWN XHHW USE 18 16 14 15 15 12 10 8 20 30 40 20 30 45 6 4 3 55 70 80 65 85 100 310 18 86 30 310 13 86 30 13 310 13 AMG MCM 60 140 75 167 RU...

Page 39: ...10 ASME ANSI Z21 22 CSA 4 4 150 1035 15 2 6 9 14 30 15 2 6 15 2 6 IEC7 12 1 1 2 IPX1 IPX1 IPX1 1 125 52...

Page 40: ...upplied through an external switching device such as a timer or connected to a circuit that is regularly switched on and off by the utility CAUTION 2 NFPA 70 CSA C22 1 1iBatterymarch Park Quincy MA 02...

Page 41: ...8 1 1 2 2 3 3 4 5 5 6 6 1 1 2 2 3 3 4 4 5 5...

Page 42: ...7 5 1 2 5 1 2 10 2 4...

Page 43: ...6 3 4 6 152 4 6 152 4 7...

Page 44: ...EATER V Hz Ph IPX1 M OD EL N U M B ER SERIAL NUMBER ITEM ID PART NUMBER Ph PHASE V VOLTS Hz HERTZ No of ELEMENTS EACH TOTAL W WATTS MAXIMUM WORKING PRESSURE PSI kPA US GAL l LITERS CAPACITY Model Numb...

Page 45: ...SA C22 1 1iBatterymarch Park Quincy MA 02269 8501iEast Pleasant Valley Road Cleveland OH 44131 3 5 4 2 2 3 3 3 4 4 5 6 6 7 7 7 7 7 7 8 7 8 9 9 9 9 9 9 10 9 10 10 11 11 IPX1 11 11 11 12 13 13 13 13 13...

Page 46: ...3 1 2 3 125 52...

Page 47: ...2 IEC 7 12 1 ANSI 3 3 83 Z223 1 2006 ANSI...

Page 48: ...1 500 Tennessee Waltz Parkway Ashland City TN 37015 A 100264705_ 01 2000188072 1116 2...

Reviews: