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The latest version of the National Electrical Code, NFPA No.
70.  In Canada refer to Canadian Electrical Code C 22.1, from
National Fire Protection Association, 1 Batterymarch Park,
Quicy, MA 02269-9101.

LOCATING THE HEATER

When installing the heater, consideration must be given to proper
location. Location selected should be as close to the stack or
chimney as practicable, with adequate air supply and as
centralized with the piping system as possible.

 WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES
SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR
OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE
LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE
STORED, OPERATED OR REPAIRED.  FLAMMABLE VAPORS
ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE
IGNITED BY THE HEATER’S IGNITION SYSTEM OR MAIN
BURNER FLAMES CAUSING FIRE OR EXPLOSION.

SOME LOCAL CODES PERMIT OPERATION OF GAS
APPLIANCES IF INSTALLED 18 INCHES OR MORE ABOVE THE
FLOOR.  THIS MAY REDUCE THE RISK IF LOCATION IN SUCH
AN AREA CANNOT BE AVOIDED.

THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS
NOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING
VEHICLE.

 WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY
OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST
NEVER BE PLACED ON OR ADJACENT TO THE HEATER.
OPEN CONTAINERS OF FLAMMABLE MATERIAL SHOULD
NOT BE STORED OR USED IN THE SAME ROOM WITH THE
HEATER.

THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE
IT WILL BE SUBJECT TO FREEZING.

LOCATE HEATER NEAR A FLOOR DRAIN. THE HEATER
SHOULD BE LOCATED IN AN AREA WHERE LEAKAGE FROM

THE TANK OR CONNECTIONS WILL NOT RESULT IN DAMAGE
TO THE ADJACENT AREA OR TO LOWER FLOORS OF THE
STRUCTURE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE
METAL DRAIN PAN, ADEQUATELY DRAINED, SHOULD BE
INSTALLED UNDER THE HEATER.  Such pans should be
fabricated with sides at least 2” deep, with length and width at
least 2” greater than the diameter of the heater and must be piped
to an adequate drain.  The pan must not restrict combustion air
flow.

This unit must be installed on a non-combustible surface.

LEVELING

The heater shall be installed level.  If it is necessary to adjust the
heater, use metal shims under the channel-type skid base.

CLEARANCES

Provide ample clearance on all sides for installation, adjustment
and replacement of burner, control components and other parts.

A clearance of 24” should be maintained from serviceable parts,
such as relief valve, power burner, thermostat and drain valve.

MINIMUM INSTALLATION CLEARANCES

BTP/BTPN/BTPD

COF/COBT

FRONT - 18 Inches

FRONT - 18 Inches

BACK - 0 Inches

Back - 6 Inches

TOP - 5 Inches

Top - 12 Inches

LEFT SIDE - 0 Inches

LEFT SIDE - 6 Inches

RIGHT SIDE - 0 Inches

RIGHT SIDE - 6 Inches

NOTE:   If a chimney connector is used, the minimum clearance
from the top of the unit to the connector is 18 inches.

AIR REQUIREMENTS

 WARNING

FOR SAFE OPERATION, AN AMPLE SUPPLY OF AIR MUST
BE PROVIDED FOR PROPER COMBUSTION AND
VENTILATION AIR IN ACCORDANCE WITH SECTION 5.3, AIR
FOR COMBUSTION AND VENTILATION, OF THE NATIONAL
FUEL GAS CODE, NFPA-54/ANSI Z223.1 OR APPLICABLE
PROVISIONS OF THE LOCAL BUILDING CODES.  AN
INSUFFICIENT SUPPLY OF AIR WILL RESULT IN A YELLOW,
LUMINOUS BURNER FLAME, CAUSING CARBONING OR
SOOTING OF THE HEAT EXCHANGER AND CREATING A RISK
OF ASPHYXIATION.  DO NOT OBSTRUCT THE FLOW OF
COMBUSTION AND VENTILATION AIR.

UNCONFINED SPACE

In buildings of conventional frame, brick or stone construction,
unconfined spaces may provide adequate air for combustion.

If the unconfined space is within a building of tight construction
(buildings using the following construction: weather stripping,
heavy insulation, caulking, vapor barrier, etc.), air for combustion,
ventilation and draft hood dilution must be obtained from outdoors
or spaces freely communicating with the outdoors.  The installation
instructions for confined spaces in tightly constructed buildings
must be followed to ensure adequate air supply.

CONFINED SPACE

When drawing combustion and dilution air from inside a
conventionally constructed building to a confined space, such a
space shall be provided with two permanent openings, ONE IN
OR WITHIN 12 INCHES OF THE ENCLOSURE TOP AND ONE
IN OR WITHIN 12 INCHES OF THE ENCLOSURE BOTTOM.
Each opening shall have a free area of at least one square inch
per 1000 Btu/hr of the total input of all appliances in the enclosure,
but not less than 100 square inches.

If the confined space is within a building of tight construction, air
for combustion, ventilation and draft dilution must be obtained
from outdoors. When directly venting with the outdoors or venting
with the outdoors through vertical ducts, two permanent openings,
located in the aforementioned manner, shall be provided.  Each
opening shall have a free area of not less than one square inch
per 4000 Btu/hr of the total input of all appliances in the enclosure.
If horizontal ducts are used, each opening shall have a free area
of not less than one square inch per 2000 Btu/hr of the total input
of all appliances in the enclosure.

Where an exhaust fan is installed in the same room with the boiler,
sufficient openings for air must be provided in the walls.

UNDERSIZED OPENINGS WILL CAUSE AIR TO BE DRAWN
INTO THE ROOM THROUGH THE CHIMNEY OR OTHER

Summary of Contents for BTP-140

Page 1: ...tilate the room then call your gas supplier or service agent Keep area clear until a service agent has been called MODELS BTP 140 140 thru 600 2500 INCLUDING BTPD BTPN COF COBT COMMERCIAL GAS OIL AND...

Page 2: ...s Association Labortories 55 Scarsdale Road Don Mills Ontario Canada M3B 2R3 TABLE OF CONTENTS This manual is supplemented by the power burner manual All information including start up and maintenance...

Page 3: ...OW OF COMBUSTION AND VENTILATING AIR ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE PROVIDED FOR SAFE OPERATION LIQUID PETROLEUM MODELS Water heaters for propane or liquefied petroleum gas LPG ar...

Page 4: ...rsion from American Insurance Association 85 John Street New York NY 11038 Note Some gas utility companies derate the heating value of the supplied gas at high elevations Your authorized A O Smith Sta...

Page 5: ...T 18 Inches FRONT 18 Inches BACK 0 Inches Back 6 Inches TOP 5 Inches Top 12 Inches LEFT SIDE 0 Inches LEFT SIDE 6 Inches RIGHT SIDE 0 Inches RIGHT SIDE 6 Inches NOTE If a chimney connector is used the...

Page 6: ...RECIRCULATION OF FLUE GASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION Heater must be protected from freezing downdrafts during shutdown periods Remove all soot or other obstruct...

Page 7: ...LOCATED IN FREEZING AREAS DO NOT THREAD OR CAP THE END OF THIS LINE RESTRICTED OR BLOCKED DISCHARGE WILL DEFEAT THE PURPOSE OF THE VALVE AND IS UNSAFE DISCHARGE LINE SHALL BE INSTALLED TOALLOW COMPLET...

Page 8: ...OM THE SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS SHUTOFF VALVE BEFORE PLACING THE HEATER IN OPERATION CHECK FOR GAS LEAKAGE USE SOAP AND WATER SOLUTION OR OTHER MATERIAL ACCEPTABLE FOR THE PURPOS...

Page 9: ...9 TYPICAL WIRE DIAGRAM BTP 270 2 500 KBTUH COF 800 2 500 KBTUH COBT 400 2 500 KBTUH TYPICAL WIRE DIAGRAM BTP 140 255 KBTUH...

Page 10: ...10 TYPICAL WIRE DIAGRAM COF 140 720 KBTUH TYPICAL WIRE DIAGRAM COBT 140 300 KBTUH...

Page 11: ...te to ask the agent any questions which you may have regarding the units start up operation or maintenance A MAINTENANCE section is included at the rear of this manual Any service required should be p...

Page 12: ...finished flushing 4 Turn on the heater electrical disconnect switch MAINTENANCE SCHEDULE Component Operation Interval Required Flushing Monthly Sediment Tank Removal Semi Annually Lime Scale UN LIME...

Page 13: ...ined through your A O Smith dealer or distributor To clean heater through cleanout opening proceed as follows 1 Turn off water inlet valve the heater electrical disconnect switch and open drain valve...

Page 14: ...FIGURE 3 To test gate for operation gently tap gate and observe DO NOT OIL The red solid fuel tabs supplied with the draft regulator must be removed See instructions supplied with Draft Regulator TROU...

Page 15: ...et system it will not permit the expanded hot water volume to equalize pressure with the main The relief valve must release this water or the water heater or plumbing system will be damaged When such...

Page 16: ...ENSES Under the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a...

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