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14

BURNER AIR OPENINGS OR VENTILATION GRILLES FOR
COMBUSTION AIR.  REMOVE LINT ACCUMULATION FROM
AIR INTAKE GRILL.

At least annually, contact a qualified service agency for burner
cleaning and other routine maintenance.

CLEANING FLUES-COF & COBT ONLY

The following describes how to gain access to the tank flues for
cleaning if necessary.

1. Turn off the heater electrical disconnect switch.

The switch on the outside of the control compartment
may be used.

2. Remove the vent connector from on top the heater.

3. Remove the jacket top from the heater by taking out the screws

and lifting it off.

The insulating pad should then be lifted out.

4. Take out the screws holding the flue gas collector top to the

tank and lift off.

5. The flue baffles may now be removed by lifting out.

The flue baffles are flexible enough to bend for removal

within headroom.

6. Using a wire brush, remove soot from flue passages in heater

tank.

 CAUTION

While cleaning tank flue passages, care must be taken that brush
does not come in contact with the combustion chamber lining as
damage could occur.

• If burner flue collector flange  gaskets are damaged, replace.

VENT SYSTEMS

Examine the vent system every six months for obstruction and/or
deterioration of vent piping. Remove any soot or obstructions and
replace damaged vent piping.

BAROMETRIC DRAFT CONTROL

The heater is equipped with a double acting barometric draft
control.  The damper gate must pivot freely in the ring guides.

          

FIGURE 3

To test gate for operation, gently tap gate and observe.  

DO NOT

OIL.

The red solid fuel tabs supplied with the draft regulator must be
removed (See instructions supplied with Draft Regulator).

TROUBLESHOOTING

NOT ENOUGH OR NO HOT WATER

1. Be certain the electrical disconnect switch serving the water

heater is in the ON position.

• The outside of the control compartment and the power burner

housing also have switches.

2. Check the fuses

• The electrical disconnect switch usually contains fuses.

3. The capacity of the heater may have been exceeded by a large

demand for hot water.

• Large demands require a recovery period to restore water

temperature.

4. Colder incoming water temperature will lengthen the time

required to heat water to the desired temperature.

• If the heater was installed when incoming water temperature

was warm, colder water creates the effect of less hot water.

5. Look for hot water wastage and leaking or open hot water

faucets.

6. Sediment or lime scale may be affecting water heater operation.

Refer to MAINTENANCE for details.

7. Heater or burner may be dirty.

• Clean all heater flue pipes and flue connector, see

MAINTENANCE.

• Have burner properly cleaned and readjusted.

8. Burner may not be firing at proper rate.

• Check gas pressure, see burner manufacturer’s instruction

manual.

9. Burner fan wheel may be dirty.

10.Draft regulator may be stuck.

• Check to see if vane swings freely.  Clean, if vane is stuck.

11.Reset button or burner flame safeguard primary control has

operated.

WATER IS TOO HOT

1. Water temperature control may be set too high.

2. If lowering the control setting does not reduce the water

temperature, contact your dealer.

Summary of Contents for BTP-140

Page 1: ...tilate the room then call your gas supplier or service agent Keep area clear until a service agent has been called MODELS BTP 140 140 thru 600 2500 INCLUDING BTPD BTPN COF COBT COMMERCIAL GAS OIL AND...

Page 2: ...s Association Labortories 55 Scarsdale Road Don Mills Ontario Canada M3B 2R3 TABLE OF CONTENTS This manual is supplemented by the power burner manual All information including start up and maintenance...

Page 3: ...OW OF COMBUSTION AND VENTILATING AIR ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE PROVIDED FOR SAFE OPERATION LIQUID PETROLEUM MODELS Water heaters for propane or liquefied petroleum gas LPG ar...

Page 4: ...rsion from American Insurance Association 85 John Street New York NY 11038 Note Some gas utility companies derate the heating value of the supplied gas at high elevations Your authorized A O Smith Sta...

Page 5: ...T 18 Inches FRONT 18 Inches BACK 0 Inches Back 6 Inches TOP 5 Inches Top 12 Inches LEFT SIDE 0 Inches LEFT SIDE 6 Inches RIGHT SIDE 0 Inches RIGHT SIDE 6 Inches NOTE If a chimney connector is used the...

Page 6: ...RECIRCULATION OF FLUE GASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION Heater must be protected from freezing downdrafts during shutdown periods Remove all soot or other obstruct...

Page 7: ...LOCATED IN FREEZING AREAS DO NOT THREAD OR CAP THE END OF THIS LINE RESTRICTED OR BLOCKED DISCHARGE WILL DEFEAT THE PURPOSE OF THE VALVE AND IS UNSAFE DISCHARGE LINE SHALL BE INSTALLED TOALLOW COMPLET...

Page 8: ...OM THE SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS SHUTOFF VALVE BEFORE PLACING THE HEATER IN OPERATION CHECK FOR GAS LEAKAGE USE SOAP AND WATER SOLUTION OR OTHER MATERIAL ACCEPTABLE FOR THE PURPOS...

Page 9: ...9 TYPICAL WIRE DIAGRAM BTP 270 2 500 KBTUH COF 800 2 500 KBTUH COBT 400 2 500 KBTUH TYPICAL WIRE DIAGRAM BTP 140 255 KBTUH...

Page 10: ...10 TYPICAL WIRE DIAGRAM COF 140 720 KBTUH TYPICAL WIRE DIAGRAM COBT 140 300 KBTUH...

Page 11: ...te to ask the agent any questions which you may have regarding the units start up operation or maintenance A MAINTENANCE section is included at the rear of this manual Any service required should be p...

Page 12: ...finished flushing 4 Turn on the heater electrical disconnect switch MAINTENANCE SCHEDULE Component Operation Interval Required Flushing Monthly Sediment Tank Removal Semi Annually Lime Scale UN LIME...

Page 13: ...ined through your A O Smith dealer or distributor To clean heater through cleanout opening proceed as follows 1 Turn off water inlet valve the heater electrical disconnect switch and open drain valve...

Page 14: ...FIGURE 3 To test gate for operation gently tap gate and observe DO NOT OIL The red solid fuel tabs supplied with the draft regulator must be removed See instructions supplied with Draft Regulator TROU...

Page 15: ...et system it will not permit the expanded hot water volume to equalize pressure with the main The relief valve must release this water or the water heater or plumbing system will be damaged When such...

Page 16: ...ENSES Under the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a...

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