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III) INSTALLATION

Unpacking the Water Heater

Important:

Do not remove any permanent instructions,

labels or the rating plate from the outside of the water heater
or on the inside of panels.

1.

Move the water heater to the location of installation
before removing the exterior packaging.

2.

Remove exterior packaging and place installation com-
ponents aside.

3.

Inspect all parts for damage prior to installation and
start-up.

4.

Completely read and understand all instructions before
attempting to assemble and install this product.

If you observe damage to the water heater or any of its com-
ponents, DO NOT ASSEMBLE OR INSTALL IT OR MAKE
ANY ATTEMPT TO FIX THE DAMAGED PART(S). Contact
the place of purchase for further instructions.
5.

After installation, dispose of packaging material in the
proper manner.

Location Requirements

Note:

Before installing this water heater, consideration and

planning must be given to the following details:

Location and Clearances.

Access for gas supply; See “Gas Supply”.

How and where to obtain combustion and ventilation air
supply; See “Air Requirements”.

Routing and support of the vent piping.

Position of water supply and placement of water piping
for hot and cold water; See “Water Supply”.

Floor drain and service.

In Earthquake Zones

Note:

The water heater must be braced, anchored, or

strapped to avoid moving during an earthquake. Contact
local utilities for code requirements in your area.

Note:

REVIEW SAFETY WARNINGS FOUND IN THE

FRONT OF THIS MANUAL BEFORE PROCEEDING

Clearances and Accessibility

Specific clearance locations are shown in Figure 3. A mini-
mum of 600mm (24 in.) of front clearance shall be provided
for inspection and service. We recommend that 0.9m (36
in.) above be maintained for serviceability.

Locate the water heater such that all controls are easily
accessible, and the rating plate is visible.

Clearance to combustibles varies by model.  Refer to rating
plate to confirm clearances.
Heaters with a volume of 19 gallons through 50 gallons and
60 gallon (standard input) must have the following minimum
clearances to combustibles:

Front

102mm (4 in.)

Sides and Rear

25mm (1 in.)

Top

203mm (8 in.)

Flue

152mm (6 in.)

JW6058 and G6058 (high input) series heaters must have
the following minimum clearances to combustibles:

Front

127mm (5 in.)

Sides and Rear

25mm (1 in.)

Top

203mm (8 in.)

Flue

152mm (6 in.)

The 60 gallon heater is equipped with a Heat Reflector

WARNING

Excessive Weight Hazard

Use two or more people to move and install
water heater. Failure to do so can result in
back or other injury.

IMPORTANT:

This water heater must be installed strictly in accordance
with the instructions enclosed, and local electrical, fuel
and building codes. It is possible that connections to the
water heater, or the water heater itself, may develop
leaks. IT IS THEREFORE IMPERATIVE that the water
heater be installed so that any leakage of the tank or relat-
ed water piping is directed to an adequate drain in such a
manner that it cannot damage the building, furniture, floor
covering, adjacent areas, lower floors of the structure or
other property subject to water damage. This is particular-
ly important if the water heater is installed in a multi-story
building, on finished flooring or carpeted surfaces. GSW
WILL NOT ASSUME ANY LIABILITY for damage caused
by water leaking from the water heater, pressure relief
valve, or related fittings. Select a location as centralized
within the piping system as possible. In any location
selected, it is recommended that a suitable drain pan be
installed under the water heater. This pan must limit the
water level to a MAXIMUM depth of 45mm (1 3/4 in.) and
have a diameter that is a minimum of 50mm (2 in.) greater
than the diameter of the water heater. Suitable piping shall
connect the drain pan to a properly operating floor drain.
When used with a fuel-fired heater, this drain pan must not
restrict combustion air flow.

45mm

(1 3/4 in.)

MAX

AT LEAST 50mm (2 in.)

GREATER THAN THE

DIAMETER OF THE

WATER HEATER.

PIPE TO

ADEQUATE

DRAIN

Figure 1

Typical Drain Pan Installation

– 5 –

Summary of Contents for ATMOSPHERIC VENTED WATER HEATER

Page 1: ...TY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be per formed by a qualified installer service agenc...

Page 2: ...lation 13 Electrical Supply 14 24 Volt Control precautions Installations Check 15 IV OPERATING INSTRUCTIONS 15 Water Temperature Regulation 15 Temperature Adjustment Lighting Instructions White Rodger...

Page 3: ...e outside In addition to the installation instructions found in this man ual the heater shall be installed according to all local and provincial or state codes and with the latest edition of the follo...

Page 4: ...Shut Off Devices for Hot Water Supply Systems ANSI Z21 22 is applicable If this water heater has been exposed to flooding freezing fire or any unusual condition do not put it into operation until it h...

Page 5: ...firm clearances Heaters with a volume of 19 gallons through 50 gallons and 60 gallon standard input must have the following minimum clearances to combustibles Front 102mm 4 in Sides and Rear 25mm 1 in...

Page 6: ...ng tank or piping connections Refer to Figure 1 Under no circumstances is the manufacturer to be held responsi ble for any water damage in connection with this water heater Gas Supply Install the gas...

Page 7: ...occur To avoid risk of fire or explosion ensure the area is well ventilated and all sources of ignition are de activated Contact your local gas authority for local requirements Gas Leak Testing Impor...

Page 8: ...Refer to Figure 5 a or b and Table 2 for proper sizing and location of combustion air ducts and openings CHECK LOCAL CODES a Two permanent openings shall be provided connecting the confined space e g...

Page 9: ...quipment located in confined spaces all air from outdoors When supplying air directly from the outdoors using hor izontal ducting each opening shall have a free mini mum area of one square inch per 2...

Page 10: ...Figure 8 CSA U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regula...

Page 11: ...lves that may cause excessive restriction to water flow Use full flow ball or gate valves only DO NOT use any lead based solder in potable water lines Use appropriate tin antimony or other equivalent...

Page 12: ...eater Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of the new water heater Do not place any valve between the relief valve and the tank The Tempera...

Page 13: ...h ing connection point see Figure 14 Hold this connec tion in place against the heater Slide it up enough to pinch the lower connection post into the matching con nection point in place with your fing...

Page 14: ...er is installed in accordance with prevailing provisions of local codes and the latest edition of Canadian Electrical Code CAN CSA C22 1 Part I Canada or National Electrical Code NFPA 70 U S A Before...

Page 15: ...nd combustible construction as per specifica tions 7 Is the water piping correctly connected Are you certain that there are no leaks 8 Is the water heater filled with water 9 Is the cold water supply...

Page 16: ...the appliance and call for service Valves for reducing the point of use temperature by mixing cold and hot water are available see Figure 11 Also avail able are inexpensive devices that attach to fau...

Page 17: ...through the view port Do not release the gas control knob Repeat immediately if pilot does not light on the first try If the pilot does not light by the fourth attempt with the igniter repeat steps 5...

Page 18: ...un appareil en marche N actionnez aucun interrupteur lectrique n utilisez aucun t l phone de votre b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin et suivez les instructions d...

Page 19: ...ons Condensation Moisture from the products of combustion condenses on the tank surface and forms drops of water which may fall onto the burner or other hot surfaces This will produce a siz zling or f...

Page 20: ...24 Volt Damper Models The 24 Volt control valve is in constant communications with the different components that are connected to it ensuring all components are in the proper positions and in working...

Page 21: ...This lockout is required to allow the control to reset itself If the gas control valve is submerged under water for any length of time the gas control valve assembly should be replaced LED FLASH SEQU...

Page 22: ...ing to be shut down for an extended period the drain valve should be left open Important Condensation may occur when refilling tank and should not be confused with a tank leak The following maintenanc...

Page 23: ...or 6 Restart the water heater following the Operating Instructions 7 If the pilot burner does not stay lit after several attempts it is possible that the TCO embedded in the safety switch opened due t...

Page 24: ...ngage the pins on the valve module 4 Re assemble in the reverse order Note Care is required to align the pins on the valve module to their proper location in the control module during re assembly Valv...

Page 25: ...ressure with the hand on the valve pins Note Care is required to align the pins on the valve module to their proper location in the control module during re assembly When re installing the gas control...

Page 26: ...those used for boiler treatment into the potable water used for space heating 3 Do not use this heater as a replacement for an existing boiler installation 4 If the space heating water system requires...

Page 27: ...OO SMALL 1 Pilot line or orifice clogged 2 Low gas pressure 3 Defective pilot 1 Clean locate source and correct 2 Check with gas utility company 3 Replace pilot INSUFFICIENT HOT WATER 1 Thermostat set...

Page 28: ...tat 2 Low gas pressure 3 Orifice not properly installed 1 Replace gas control thermostat 2 Check with gas utility company 3 Reinstall the orifice 1 Air in gas line 2 Defective pilot electrode 3 Cold d...

Page 29: ...Y QUICK CONNECT LEADS Figure 33 Repair Parts Heaters without 24V vent damper 12 11 13 15 14 10 9 16 4 8 5 3 6 7 2 1 IX REPAIR PARTS ILLUSTRATION 1 NIPPLE HOT OUTLET 2 NIPPLE COLD INLET 3 DRAFTHOOD 4 T...

Page 30: ...D TUBE 17 PILOT THERMOCOUPLE ASSEMBLY 18 VIEWPORT 19 TWO PIECE GROMMET WITH CLIP 20 MANIFOLD DOOR 21 GAS MANIFOLD 22 PILOT TUBE 23 GAS ORIFICE 24 MANIFOLD DOOR GASKET 25 BURNER Figure 36 Manifold Door...

Page 31: ...31 This page intentionally left blank May be used for notes or to record other installation information...

Page 32: ...599 Hill Street West Fergus ON Canada N1M 2X1 PHONE 1 888 479 8324 www hotwatercanada ca email techsupport hotwater com...

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