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12

12” Max.

Permanent
openings to 
the outside or
additional 
rooms within 
the building

Closet

or other

confined

space

12” Max.

FIGURE 4.

All Air from Inside the Building                              

When additional air is to be provided to the confined area 

from additional room(s) within the building, the total volume 

of the room(s) must be of sufficient size to properly provide 

the necessary amount of fresh air to the water heater 

and other gas utilization equipment in the area. If you are 

unsure that the structure meets this requirement, contact 

your local gas utility company or other qualified agency for 

a safety inspection. 

Each of the two openings shall have a minimum free area 

of 1 square inch per 1,000 BTUH of the total input rating of 

all gas utilization equipment in the confined area, but not 

less than 100 square inches (Figure 5).

FIGURE 5.

All Air from Outdoors                                           

Outdoor fresh air can be provided to a confined area either 

directly or by the use of vertical and horizontal ducts. The 

fresh air can be taken from the outdoors or from crawl or 

attic spaces that freely communicate with the outdoors. 

Attic or crawl spaces cannot be closed and must be 

properly ventilated to the outside. 
Ductwork must be of the same cross-sectional area as 

the free area of the opening to which they connect. The 

minimum dimension of rectangular air ducts cannot be less 

than three inches. 
The size of each of the two openings is determined by the 

method in which the air is to be provided. Refer to Table 

4 to calculate the minimum free area for each opening. 

Figures 6, 7, 8A and 8B are typical examples of each 

method. 

Louvers and Grilles                                                     

In calculating free area for ventilation and combustion 

air supply openings, consideration must be given to the 

blocking effect of protection louvers, grilles, and screens. 

These devices can reduce airflow, which in turn may 

require larger openings to achieve the required minimum 

free area. Screens must not be smaller than 1/4” mesh. If 

the free area through a particular design of louver or grille 

is known, it should be used in calculating the specified 

free area of the opening. If the design and free area are 

not known, it can be assumed that most wood louvers will 

allow 20 - 25% of free area while metal louvers and grilles 

will allow 60 - 75% of free area. 
Louvers and grilles must be locked open or interconnected 

with the equipment so that they are opened automatically 

during equipment operation. 
Keep louvers and grilles clean and free of debris or other 

obstructions.

TABLE 4

Minimum Free Area of Permanent Openings for 

Ventilation and Combustion Air Supply - All Air from 

Outdoors Only.
Based on total BTUH input rating for all utilizing 

equipment within the con

fi

 ned space.

Opening Source

Minimum Free Area 

Per Opening (sq. in.)

Reference Drawing

*Direct to outdoors

1 sq. in, per 4000 BTUH

Figure 6

Vertical Ducts

1 sq. in, per 4000 BTUH

Figure 7

Horizontal Ducts

1 sq. in, per 2000 BTUH

Figure 8A

Single Opening

1 sq. in, per 3000 BTUH

Figure 8B

Example: A water heater with an input rating of 50,000 BTUH using 
horizontal ducts would require each opening to have a minimum free 
area of 25 square inches.

Minimum free area = 50,000 BTUH x 1 sq. in. / 2000 BTUH = 25 sq. in.

*

  These openings connect directly with the outdoors through 

a ventilated attic, a ventilated crawl space, or through an 

outside wall.

Consult the local codes of your area for specific ventilation 

and combustion air requirements.

 

Confined
Space

Permanent
Openings

1 Square 
inch/1000
BTUH
(min. 100
sq. in.)

Summary of Contents for 315456-004

Page 1: ...the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fi...

Page 2: ...lief Valve 16 17 T P Relief Valve and Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Electrical Connections and Wiring Diagram 18 Important Information...

Page 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Page 4: ...s are available Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Fire or Explosion Hazard Do not store or use gasoline or other flammable vapors...

Page 5: ...CODES IMPORTANT WHEN BRUSHING ON AN APPROVED NONCORROSIVE LEAK DETECTION SOLUTION DO NOT SPLASH SOLUTION ONTO ELECTRICAL CON NECTIONS SEE PAGE 27 M N A L B P D E Q F G DISCHARGE PIPE DO NOT CAP OR PLU...

Page 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Page 7: ...ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result in fire or explosion Maintain...

Page 8: ...ply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when water...

Page 9: ...PPLY WARNING Use a new CSA approved gas supply line Install a shut off valve Do not connect a natural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supp...

Page 10: ...these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas Pipe Capacity Table WARNING Explosion Hazard Gas leaks can not always be detected by smell Gas suppl...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may requi...

Page 13: ...ing the manufacturer s instructions and local codes rules or regulations IMPORTANT If you lack the necessary skills required to properly install this venting system you should not proceed but get help...

Page 14: ...prior to any elbow in the vent system IMPORTANT Existing vent systems must be inspected for obstructions corrosion and proper installation Chimney Connection IMPORTANT Before connecting a vent to a c...

Page 15: ...he water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperature and pressure relief valve must be installed in the opening marked T...

Page 16: ...or other chemicals must not be used Chemicals that may contaminate the potable water supply must not be added to the piping system Closed System Thermal Expansion As water is heated it expands thermal...

Page 17: ...ed into the T P valve discharge opening per the instructions manual 4 Locate the hot water outlet cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe i...

Page 18: ...tions for leaks Open the nearest hot water faucet and let it run for three 3 minutes to purge the water lines of air and sediment and to ensure complete filling of the tank The Electrical power may th...

Page 19: ...se review the following checklist and make any required installation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installa...

Page 20: ...performed 3 Set the ON OFF switch on the gas control to the OFF postition 2 6 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND This...

Page 21: ...code 8 page 31 FIGURE 17 SEQUENCE OF OPERATION System will verify pressure switch operation and start a 5 second pre purge then air intake fan will turn off Ignitor will start a 12 second warm up peri...

Page 22: ...hermostat see Figures 20 and 21 Using the lowest hot water temperature that meets your needs will also provide the most energy efficient operation of the water heater Never allow small children to use...

Page 23: ...the water heater cannot be used until the gas control valve thermostat is replaced by a qualified technician Contact your local dealer for service information losses and may satisfy your normal hot wa...

Page 24: ...s To drain the tank perform the following steps 1 Turn off the gas to the water heater at the manual gas shut off valve and turn off the electrical power to the gas control thermostat valve 2 Open a n...

Page 25: ...Manifold Burner Assembly 1 Turn off the gas supply to the water heater at the manual gas shut off valve This valve is typically located beside the water heater Note the position of the shut off valve...

Page 26: ...dirt it may be necessary to check the air intake chamber screen more frequently 2 Use a vacuum cleaner with a hose attachment to remove any dust or debris that may have accumulated on the screen FIGU...

Page 27: ...eater Refer to the section of Draining and Flushing section and follow the procedure 5 Disconnect the the flame sense hot surface igniter wire power supply transformer pressure switch fan and display...

Page 28: ...PERATURE REGULATION section BURNER FLAME YELLOW LAZY 1 Dirt in burner ports 2 Combustion air path restricted 3 Not enough dilution air for proper com bustion 4 Main burner line clogged 5 Obstruction i...

Page 29: ...MATION SOOTING 1 Insufficient secondary air 2 Low gas pressure 3 Water heater flue or vent system blocked 4 Thermostat not functioning properly 5 Heater installed in a confined area 6 Burner flame yel...

Page 30: ...ure supply and manifold gas pressures are within requirements in the installation manual Manifold gas pressure is non adjustable if pressure is off by more than 0 3 W C 75 Pa replace the lower control...

Page 31: ...power for 10 seconds and then back on If this error code will not clear and the ignitor resistance is within specifications replace the lower control 9 FV SENSE Flashing Flammable Vapor Sensor has det...

Page 32: ...control must be replaced 15 All Segments Flashing The self diagnostic check has detected one or both of the temperature adjustment buttons are stuck 1 Press and release each of the temperature adjustm...

Page 33: ...DURING TRIAL FOR IGNITION IGNITOR TURNS OFF YES NO IS FLAME SENSE LOST IS REQUEST FOR HEAT SATISFIED GAS VALVE OFF COMBUSTION FAN OFF AFTER POST PURGE DELAY GAS VALVE CLOSES LESS THAN 3 TRIES FOR IGN...

Page 34: ...w Retainer Clip 16 Manifold Door Gasket 17 Viewport Assembly 18 FV Sensor 19 Outer Door 20 Electrical Transformer 21 Pressure Switch REPAIR PARTS ILLUSTRATION LEGEND Special anode rod see Anode Rod Wa...

Page 35: ...assembly which contains the manifold tube gasket manifold door manifold component block with retainer clip and flame sense hot surface igniter assembly Natural Gas Item 15 Contains manifold component...

Page 36: ...36 NOTES...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...niques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open system or in a closed system with a proper...

Page 40: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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