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SST Transport and Burster Mechanism Manual

75-0302-1450-8, Version 1

Ch. 6 Performing Field Repairs • 63

Table 6.1: Print Head Assembly Fixture Part Numbers

Number

on Figure

Part

Number

Description

80-19668

Fixture, Print Assembly, Part 2

80-20426

Fixture, Print Assembly, Part 1

Figure 6.10

Print Head Assembly Fixture

Summary of Contents for SST

Page 1: ...SST Transport and Burster Mechanism Manual Version 1 3M Parking...

Page 2: ......

Page 3: ...otential hazards Sidewalks should be parallel to entrance and exit lanes to eliminate the need for pedestrians to cross the lanes This decreases the risk of pedestrian accidents in the lanes Monitor L...

Page 4: ...r and tear excepted for two 2 years from the original date of purchase and ii for software products for ninety 90 days from the original date of purchase the software will materially perform the funct...

Page 5: ...Components 5 Reviewing the SST HP 1 Transport Components 5 Reviewing the SST HP 4 Transport Components 7 Solenoid Driven Print Linkage System 11 Hole Punch Sensors 11 Central Processing CPU Board 12 B...

Page 6: ...51 Removing Jammed Tickets from the Burster 51 Adjusting Belt Tension 53 Replacing the PCB 4 PC Board 55 Replacing the PCB 2 Board 57 Replacing the Breakout Board 59 Adjusting Changing the Print Head...

Page 7: ...ht Sensors 25 Figure 3 5 Parker 26 Figure 3 6 Location of Securing Knob on Single Infeed SST Ticket Burster 27 Figure 3 7 Aligned Burster and SST HP 1 Transport 28 Figure 3 8 Aligned Burster and SST H...

Page 8: ...Version 1 SST Transport and Burster Mechanism Manual Figure 6 8 SST Transport Ticket Throat End 61 Figure 6 9 SST Transport Guide Pin Cap Removed 61 Figure 6 10 Print Head Assembly Fixture 63 Figure...

Page 9: ...ing Ticket Path 14 Table 2 3 SST CPU Board DIP Switch Settings 17 Table 3 1 Differences Between the Single Infeed and Dual Infeed Bursters 21 Table 3 2 Light Sensors and Corresponding LED Lights 25 Ta...

Page 10: ...vi List of Tables 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual...

Page 11: ...t Verifier reads the ticket to verify if it is valid It also determines whether a patron paid the parking fee and is leaving within the grace time If the patron leaves within the grace time the SST Ex...

Page 12: ...sport and Burster Mechanism Manual Figure 1 2 shows the location of the SST Transport in the Automatic Pay Station Figure 1 1 SST Ticket Spitter Exit Verifier Burster Tickets in the Burster SST Transp...

Page 13: ...e Dual Infeed Ticket Burster is an optional product For additional information on the Burster Mechanism please refer to Chapter 3 Burster Mechanism Overview of the Parker The Parker parks or holds tic...

Page 14: ...the SST HP 1 and SST HP 4 Transports and the SST Transport manufactured prior to January 1999 Table 1 1 Differences Between SST Transports SST HP 1 and HP 4 Transports Previous SST Transport Requires...

Page 15: ...iewing the SST HP 1 Transport Components The following illustrations identify the major components of the SST HP 1 Transport Figure 2 5 and Figure 2 6 illustrate both sides of the SST HP 1 Transport F...

Page 16: ...ST HP 1 Transport Figure 2 4 provides a top view of the SST HP 1 Transport Figure 2 2 Side View of SST HP 1 Transport Print Head Ticket Throat PCB 4 Board Stop Latch Burster Support Hinge Screw Side F...

Page 17: ...gure 2 5 and Figure 2 6 illustrate both sides of the SST HP 4 Transport Figure 2 4 Top View of the SST HP 1 Transport Burster Support PCB 4 Board 26 pin Connector to PCB 3 Board 50 pin Connector to Br...

Page 18: ...port Components75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual Figure 2 6 Side View of SST HP 4 Transport Print Head Ticket Throat PCB 4 Board Stop Latch Burster Support Hinge Scre...

Page 19: ...nts 9 Figure 2 7 provides a view of the bottom of the SST HP 4 Transport Figure 2 8 provides a top view of the SST HP 4 Transport Figure 2 7 Bottom SST HP 4 Transport Burster Support Appliance Base St...

Page 20: ...verview of the SST Transport Components75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual PCB 4 Board Figure 2 8 Top SST HP 4 Transport Ticket Throat Print Head Appliance Base Burster...

Page 21: ...alidations on tickets This feature is used in conjunction with the Merchant Validator which allows merchants to hole punch parking tickets instead of stamping them for parking fee discounts When the t...

Page 22: ...A breakout board is also used with the SST Transport CPU Board in order to provide additional connectors A 50 pin ribbon cable connects the PCB 4 Board to the CPU Board A 6 pin cord connects the SST T...

Page 23: ...16 LED D18 LED D1 LED D20 LED D13 LED D15 LED D17 LED D31 LED D7 LED D8 LED D21 LED D24 LED D23 LED D25 LED D22 LED D14 LED D32 LED D33 LED D19 Red Reset Button LED D30 Green Button LED D34 26 Pin Rib...

Page 24: ...LS 7 Status Indicators D5 Read Write Track 2 D6 Read Write Track 1 D7 Ticket is exiting system D8 SST Transport is printing D9 SST Transport waiting for ticket D10 Ready to process tickets D11 CPU er...

Page 25: ...Step Mode software controls the motor speed 3 Light appears dimmer than for the other LEDs 4 In VCO hardware controls the motor speed Table 2 2 Light Sensors and Corresponding Ticket Path Ticket Posi...

Page 26: ...0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual Note Q 2 and Q 3 are test points at which you can test the value of the component Figure 2 11 SST HP 1 Diodes and Transistors in Ticke...

Page 27: ...Burster Mechanism Manual 75 0302 1450 8 Version 1 Ch 2 Overview of the SST Transport Components 17 Figure 2 12 SST HP 4 Diodes and Transistors in Ticket Channel Q 2 Q 1 D 7 D 3 D 6 D 4 D 5 D 1 not sh...

Page 28: ...pin connector on the CPU Board A ribbon cable from the Print Head plugs into the 26 pin connector J2 on the Breakout Board A ribbon cable from PCB 4 plugs into the 50 pin plug J3 while another ribbon...

Page 29: ...actory repair will be required To plug the Breakout Board into the CPU Board plug the 50 pin connector J1 into the 50 pin connector on the CPU Board Refer to Figure 2 14 for an illustration of the Bre...

Page 30: ...450 8 Version 1 SST Transport and Burster Mechanism Manual Figure 2 14 Breakout Board Aligned with the CPU Board SST CPU Board Breakout Board 26 pin Connector J2 to Print Head 20 pin Connector J4 to C...

Page 31: ...y eliminate the necessity of periodical roller tension adjustments The springs consistently apply the required force for separating the tickets The Single Infeed Ticket Burster has the following addit...

Page 32: ...ster Mechanism 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual Figure 3 1 Side View of Single Infeed Burster Upper Roller Main Burster Motor Serial Tag Securing Knob Motor Holder P...

Page 33: ...SST Transport and Burster Mechanism Manual 75 0302 1450 8 Version 1 Ch 3 Burster Mechanism 23 Figure 3 2 Side View of Single Infeed Burster Sensor Shield Spring Caps Upper Roller PC Board...

Page 34: ...sensors help control ticket travel through the Burster For the locations of the light sensors refer to Figure 3 4 The Dual Infeed Burster contains these five light sensors as well as four additional l...

Page 35: ...Table 3 2 outlines the light sensors and corresponding LEDs on the Burster CPU Board Table 3 2 Light Sensors and Corresponding LED Lights Light Sensors Corresponding LED Lights LS 0 LED 0 LS 1 LED 1 L...

Page 36: ...strates the Parker Installing the Burster Parker To install the Burster Parker on the SST Transport complete the following steps 1 Turn off power to the SST Transport Warning Do not hang the Burster P...

Page 37: ...s behind the Burster CPU Board The Burster Protector channel rests on top of the Burster CPU Board If you do not use the Burster Protector you may damage the unit 4 Slide the Burster forward until the...

Page 38: ...28 Ch 3 Burster Mechanism 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual Figure 3 7 Aligned Burster and SST HP 1 Transport Burster SST HP 1 Transport...

Page 39: ...Burster This locks the Burster in place Figure 3 9 shows a Parking aligned with the SST HP 4 Transport Figure 3 10 shows a Parker aligned with the SST HP 4 Transport Figure 3 8 Aligned Burster and SS...

Page 40: ...re 3 11 shows the location of the cable terminal on the Burster Warning Do not attempt to install the Burster on the SST Transport when the CPU has power This may damage the Burster and or SST CPU boa...

Page 41: ...ad the tickets into the Burster Note You must program the starting ticket number in the SST Omega Controller each time you load tickets in the SST Ticket Spitter To load tickets in the Single Infeed B...

Page 42: ...tivated and you feel the tickets kick back when you push them in place the Burster automatically draws up the tickets Warning Make sure that the ticket is straight If the ticket is slanted a ticket ja...

Page 43: ...ket becomes stuck when you are loading tickets use the manual ticket remover tool provided with your Burster to remove the ticket Figure 3 13 illustrates the manual ticket remover tool Note In a Dual...

Page 44: ...34 Ch 3 Burster Mechanism 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual...

Page 45: ...quired for Preventive Maintenance You will need the following tools and materials to perform preventive maintenance on the SST Transport and or Burster Clean rag Denatured alcohol Compressed air Clean...

Page 46: ...r Mechanism Manual Figure 4 1 shows a side view of the SST HP 1 Transport Figure 4 2 shows a side view of the SST HP 4 Transport Figure 4 1 Side View of the SST HP 1 Transport Brass Drive Gear Nylon D...

Page 47: ...sport may bend the bracket and cause printing problems 5 Pull the stop latch forward and lift the top of the unit so that the SST Transport is open Refer to Figure 4 3 for an illustration of how to op...

Page 48: ...n the Ticket Channel they form pockets which collect debris mainly paper dust As the pockets fill with paper dust the dust begins to block the transmission of light from the LED source to the sensor i...

Page 49: ...sh down on the Magnetic Head or it may stick Wipe the bottom edge of the Print Head to remove any ink or dust that may have accumulated in the SST Transport Version 12 or older only Warning Do not use...

Page 50: ...d air to blow out the dust Figure 4 4 Bottom Half of SST HP 1 Transport Roller 1 Roller 4 Print Roller Roller 3 Brass Drive Magnetic Ticket Channel Roller 5 Roller 2 on the underside Figure 4 5 Bottom...

Page 51: ...ry the adjustment should not change If it has been accidentally misadjusted contact the factory for assis tance Checking Motor Speed Note After June 2001 SST CPU boards no longer contain motor speed a...

Page 52: ...ter 6 Performing Field Repairs 9 Open DIP switch 7 Then open DIP switch 8 10 Return the remaining DIP switches on the Switch Bank S1 to their original positions 11 Press the red RESET button once to a...

Page 53: ...sport and remove the Burster 14 Close the cabinet doors 15 Conduct a visual inspection of the Burster for defects Make sure that there are no loose frayed or broken wires 16 Use canned dry air to blow...

Page 54: ...ing the Burster 19 Restore power to the unit 20 Load tickets in the Burster If you have a Single Infeed Burster tickets should load auto matically If you have a Dual Infeed Burster carefully feed the...

Page 55: ...n the MG 1000 SST Ticket Spitter When you finish working with the SST Transport in an MG 1000 SST Ticket Spitter you must test it to be sure that it encodes and issues tickets properly To test the SST...

Page 56: ...rint quality time date ticket number and lane location on the ticket to make sure the information is correct Refer to Figure 5 2 for a ticket sample If the information on the ticket is incorrect refer...

Page 57: ...switch 6 on Switch Bank 2 on the Omega SST Controller Figure 5 3 shows an Omega SST Controller 00031 07 15 11 08 01 01 00100 07 15 15 02 L 1 01 A001 2 00 173 681 SOUTHLAND PRINTING SHREVEPORT LA PRIN...

Page 58: ...the original position The unit will switch to SST Ticket Spitter mode Note A ticket may be issued automatically when you switch back to the SST Ticket Spitter mode Testing the SST Transport in the SS...

Page 59: ...ay 3 Insert a paid ticket generated by a fee computer or an Automatic Pay Station If the SST Exit Verifier reads the ticket the message THANK YOU will be displayed on the SST Exit Verifier LCD display...

Page 60: ...not kick back reset the SST CPU Board by pressing the red Reset button on it Then reload the tickets Figure 3 5 illustrates an SST CPU Board 7 If the Burster is working properly it should now accept...

Page 61: ...long 004 inch 10 mm thick 2 mm Allen wrench Permatex Lock Nuts brand thread locker 7 mm open ended wrench 1 Phillips screwdriver 7 mm nut driver Spare upper and lower belt 10 inch lb torque screwdrive...

Page 62: ...the Burster rollers so that the ticket will move through the unit Note Do not attempt to remove tickets with a screwdriver or anything other than the Removal Tool as it may damage the rollers or chann...

Page 63: ...the SST CPU Board Warning Disconnect power from the SST CPU Board If you do not disconnect power you will damage the unit and severe personal injury may occur 2 Open the cabinet of the device in whic...

Page 64: ...Burster Mechanism Manual Figure 6 3 Side View of an SST HP 1 Transport Lower Belt Tensioner Print Head Stop Latch Burster Support Lower Belt Upper Belt Upper Belt Tensioner Hinge Screw Figure 6 4 Sid...

Page 65: ...ve no additional repairs to perform reinstall the SST HP 4 Transport in the device cabinet 6 Restore power to the device Replacing the PCB 4 PC Board The 50 pin connector on the PCB 4 Board routes sig...

Page 66: ...port 8 Remove and replace with a new PCB 4 Board 9 Replace the Phillips screws 10 If you are working on the SST HP1 Transport replace the stepper motor Adjust the Upper Belt to specifications as neede...

Page 67: ...abinet of the device in which the SST HP 4 Transport resides 2 Back out any tickets if applicable from the SST HP 4 Transport by using the green but ton on the CPU Board 3 Disconnect the power to the...

Page 68: ...lug in the flex cable connecting the PCB 3 Board to the PCB 2 Board 13 Plug in the single track maghead HP 1 only 14 Replace the Appliance Base and tighten the two M3 x 8 Phillips screws Note When you...

Page 69: ...Transport by using the green but ton on the CPU Board 3 Disconnect the power to the SST HP 4 Transport Warning Disconnect power before removing the SST HP 4 Transport If you do not dis connect power...

Page 70: ...0 pin cable that connects the PCB 4 Board to the 50 pin connector J3 on the Breakout Board 14 If you have no additional repairs to perform return the SST Transport to the device cabi net 15 Restore po...

Page 71: ...by completing the following steps Note These instructions refer to the print head adjustment fixture see Figure 6 10 which can be purchased from 3M Contact a customer service representative for prici...

Page 72: ...nt head assembly 8 The print head will slide out through the top of the assembly Note If you are replacing a Gulton print Head with a Mitani print head additional parts may be needed Contact your VAR...

Page 73: ...ersion 1 Ch 6 Performing Field Repairs 63 Table 6 1 Print Head Assembly Fixture Part Numbers Number on Figure Part Number Description 1 80 19668 Fixture Print Assembly Part 2 2 80 20426 Fixture Print...

Page 74: ...64 Ch 6 Performing Field Repairs 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual...

Page 75: ...g tickets Printing across entire ticket is uneven in darkness Print Head may need adjust ment Adjust the Print Head Refer to Chapter 6 Performing Field Repairs for more information about adjusting the...

Page 76: ...66 Ch 7 Troubleshooting 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual...

Page 77: ...t use tickets that meet 3M requirements If you use tickets that do not meet these requirements your SST Transport may experience problems with recurring ticket jams Figure A 1 illustrates the specific...

Page 78: ...68 Appendix A Ticket Specifications 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual...

Page 79: ...out a purchase order from your company 3 For U S orders Fax email mail or telephone the purchase order to 3M Company MVSS 3M Center Bldg 235 3A 09 St Paul MN 55144 1000 Email parkingorderprocessing mm...

Page 80: ...n be sure to include the following information In the Customer PO Number field enter the PO number assigned by your company A PO number is required whether the repair is under warranty or not If the p...

Page 81: ...ease have the following information available A description of the events and the order in which they occurred The type of hardware you are using with serial number and model number Firmware version i...

Page 82: ...ter site will contain the following Product information Software upgrades when they are available Frequently Asked Questions Explosion drawings and product part numbers for some products Asia Australi...

Page 83: ...SST Transport and Burster Mechanism Manual 75 0302 1450 8 Version 1 Appendix C Getting Additional Support 73...

Page 84: ...74 Appendix C Getting Additional Support 75 0302 1450 8 Version 1 SST Transport and Burster Mechanism Manual...

Page 85: ...bond mechanical parts in order to prevent them from vibrating apart Maghead See Magnetic Head Magnetic Head Component that reads the electromagnetic fields on the magnetic stripe of the ticket and th...

Page 86: ...a separate module on the SST CPU Board The stepper motor controls the tickets in the SST HP 4 Transport Switch Bank Component on CPU Boards for housing DIP Switches Ticket Channel The part on the ins...

Page 87: ...4 F field repairs overview 51 required tools 51 SST HP 4 Transport 51 flux sensor 13 H hole punch validations 11 I inspecting SST HP 4 Transport 35 41 L LED functions SST HP 4 Transport 12 light senso...

Page 88: ...1 specifications magnetic stripe tickets 67 status indicators 13 stepper module indicators 13 T testing SST HP 4 Transport in SST Exit Verifier 48 SST HP 4 Transport in SST Ticket Spitter 45 ticket pa...

Page 89: ......

Page 90: ...Toll Free 877 777 3571 3M Global Number 512 984 9255 www 3M com MVSS For sales and service contact your 3M Value Added Reseller...

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