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Headband Clip
Service Procedures – 3M C1060 Headset
Replacing the Headband Assembly
C1060 Headband Assembly - Part Number 78-8117-4123-6 (includes Headband and Clip)
C1060 Clip, Headband Slide - Part Number 78-8117-4088-1 (Clip available separately)
Tools Required:
1 - Small size Phillips Screwdriver
1 – Soldering iron
Procedure:
1.
Make sure power is off and remove the battery.
2.
Remove the ear pad and cup.
3.
Remove three screws from the inner case of the headset.
4.
Separate the case halves by pulling down on the inner case and apart at the bottom. Carefully raise the inner
case just over the On-Off button and slide down slightly to separate. Support the inner case so the speaker
wires are not strained.
5.
Disconnect the power cable connector located at the top of the main circuit board.
6.
Carefully pull the power cable out of the top groove of the Headband Clip as shown in illustration.
7.
Remove the headband clip from the headband end by rotating it 90 degrees and pulling it free of the headband.
8.
Pull the headband assembly (including the power cable) out of the outer case.
9.
Refer to Instructions for Replacing Battery Latch and Battery Holder PWA.
10.
Insert the power cable from the replacement Headband through the top of the outer case.
Hold replacement Headband Clip with the open wire groove
facing up. Hold the Clip so the curved portion inside the slot
of the Clip faces next to the curved section of the Headband
end. Rotate the Clip 90 degrees as you slide it into the curved
section of the Headband end as shown in illustration.
11.
Carefully press the power wires, one on top of the other, into
the top wire groove of the Clip. Be sure to press the wires
completely down into the wire groove.
12.
Plug in the power cable connector. Route the power cable
between the On-Off button and the large capacitor on the
PWA. The power cable MUST route down the center of the
PWA or the Headband will not extend properly.
13.
Assemble the case halves by inserting the tab at the top of the
inner case through the slot at the top of the outer case and
carefully lower it over the On-Off button and snap it shut at the
bottom. Care must be taken not to pinch any wires.
14.
Replace three case screws, ear cup and pad.
Summary of Contents for C860
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