3M 3M-Matic 800rf Instructions And Parts List Download

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800rf Random Case Sealer

800rf

2012

0DUFK

800rf-

V7B

V7A

V10A

V10B

V9A

V9B

V8B

V8A

V6B

V6A

V11B

V11A

V5B

V5A

V4B

V3B

V2A

V1A

Cilindri fermascatole

Cilindro chiudifalda 2

Cilindro chiudifalda 1

Cilindro gate

Cilindro spatola

Cilindro motorizzazioni

Cilindro centratore

Cilindri colonne

Blocco pressatori

V8A

V8B

V10A

V10B

V11A

V11B

V7B

V7A

V2A

V1A

V5A

V5B

V6B

V6A

V9A

V9B

V4B

V3B

18 18

Figure 15082

Summary of Contents for 3M-Matic 800rf

Page 1: ...re Important Safety Information Spare Parts 3M Matic BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adh...

Page 2: ...e troubleshooting repair work and servicing plus parts list of the 3M Matic 800rf Random case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition March 2012 Copyright 3M 2012 All rights reserved The manufacturer reserves the right to change the product at any time without notice 2012 March 800rf NA ...

Page 3: ...chnical Assistance Replacement Parts and Additional Manuals Contact your local service provider Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 800rf Type 40800 Serial Number 13282 Replacement Parts and Service Information i Replacement Parts and Additional Manuals Order parts by part...

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Page 5: ...actory with Scotch tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when or...

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Page 7: ...3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 3 1...

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Page 9: ...27 9 4 Alarms 28 10 Safety devices 10 1 Blade Guards 29 10 2 Emergency Stop Button Stop Switches 29 10 3 Stop Switches 29 10 4 Electric System 29 11 Set Up and Adjustments 11 1 Tape Loading on the Top Unit 30 11 2 Tape Loading on the Bottom Unit 31 11 3 Tope Drum Alignment 31 11 4 Tape Drum Friction Brake Adjustment 31 11 5 Adjustment of Taping Units According to the Type of Boxes 31 11 6 Main Pre...

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Page 11: ...ubrication Products 42 13 11 Drive Belt Replacement 43 44 13 12 Box Drive Belt Tension 45 13 13 Upper Assembly Descent Brake Adjustment 45 13 14 Maintenance Work Log 47 14 Additional Instructions 14 1 Machine Disposal Information 49 14 2 Fire emergency 49 15 Enclosures and Special Information 15 1 Statement of Conformity 49 15 2 Hazardous Substances Emission 49 16 Technical Documentation and Infor...

Page 12: ...aul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PU PUFoam Polyurethane Foam PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length 800rf NA 2012 March vi ...

Page 13: ...onveyor fold the top flaps and apply a C clip of Scotch brand Pressure Sensitive Film Box Sealing Tape to the top and bottom center seams Two side drive belt assemblies convey the cases through the machine The 800rf Case Sealer is to be used with infeed and exit conveyors supplied by the customer Do not attempt to run the case sealer without infeed and exit conveyors in place 800rf NA 2012 March 3...

Page 14: ...te this manual 1 1 Manufacturing Specifications Description Intended Use continued The 800rf Case Sealer is controlled from two operator control panels located on the front left side of the case sealer These control panels Electrical Control Panel and Pneumatic Control Panel have the most used controls within easy reach of the operator The case sealer is microprocessor based and firmware con troll...

Page 15: ...3 2 1 Data Identifying Manufacturer and Machine 2 2 Data for Technical Assistance and Service 2012 March 800rf NA 2 GENERAL INFORMATION For Commercial Use Only ...

Page 16: ...ller s sole obligation shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is...

Page 17: ...as a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 2012 March 800rf NA E Stop 3 SAFETY 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property ...

Page 18: ... operate and service this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk a...

Page 19: ...harp Any error may cause serious injuries Figure 3 5 To reduce the risk associated with pinches hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away fro...

Page 20: ...or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 11 3 5 Number of Operators The operations described below h...

Page 21: ...ipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator ha...

Page 22: ...s Figure 3 9 800rf Case Sealer Components Left Front View 800rf NA 3 12 Component Locations Top Taping Head Tape Roll Pneumatics Upper Head Assembly Side Flap Folding Arm Rear Flap Folding Arm Case Positioning Fork Assembly Air Control Assembly Case Centering Rails Powered Gated Infeed Conveyor E Stop Switch Main Controls Panel Main Power Switch Auto Centering Side Belt Drive Assemblies ...

Page 23: ...6 1 78 8070 1336 8 on Tape Head 78 8070 1329 3 78 8113 8912 9 Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 78 8070 1366 5 78 8113 6750 3 78 8137 1331 6 78 8070 1333 5 78 8070 1317 8 78 8070 1331 9 78 8137 0886 0 78 8095 1141 9 78 8113 6882 4 78 8113 6883 2 78 8137 0221 0 ...

Page 24: ...e is 95 100 PSIG 4 2 Operating Rate Box drive belt speed is approximately 0 5 m s 100 feet per minute Infeed conveyor speed 21m min Production 600 boxes hour average 4 5 Tape Width 36mm 1 1 2 inch minimum to 50mm 2 inch maximum 800rf Case Sealer This model offers 3 inch wide upper and lower AccuGlide 3 Taping Heads for tape widths from 2 inches 48 millimeters to 3 inches 72 millimeters 4 4 Tape Sc...

Page 25: ...9 Box Weight and Size Capacities A Box Weight filled 65 lbs 2 kg 30 kg maximum Minimum must be sufficient to hold case on the conveyor bed with bottom flaps flat B Box Size Minimum Maximum Length 200mm 8 0 inch 600mm 23 5 inch Width 160mm 6 3 inch 500mm 20 inch Height 140mm 5 5 inch 500mm 20 inch See Special Set Up Procedures Note The case sealer can accommodate most boxes within the size range li...

Page 26: ...e at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 4 12 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine 3308mm 694mm 1520mm 1094mm Max 20...

Page 27: ...g which contains dehydrating salts 5 3 Handling and Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower tap...

Page 28: ... Materials The 800rf package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your c...

Page 29: ...ed conveyor bed height Re tighten the two 2 screws to secure the leg 4 Adjust the remaining legs in the same way Figure 7 3 A tool kit containing some tools are supplied with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Parts Supplied with the Machine 7 1 Operating Conditions The ...

Page 30: ...upper 2 2 socket head screws Figure 7 6 Outside Safety Guards Support brackets upper and bottom 4 4 socket head screws each bracket Left hand bracket with pre assembled photocell Right hand bracket with pre assembled reflector Assemble the emergency push button unit as shown Figure 7 7 7 8 Stiffening profile plate upper 2 2 socket head screws Figure 7 9 7 6 Connection between the Infeed Conveyor 8...

Page 31: ...the screws previously removed Figure 7 11 B10 B1 B2 infeed conveyor photocells connections Figure 7 12 Insert the B10 B1 photocells screw connector in the plug on the sealing machine bench as shown Connect the cable with screw connector deriving from the machine to the relative B2 photocell on the infeed conveyor Figure 7 13 Connect air tubes from the sealing machine to the conveyor centering guid...

Page 32: ...e diameter of the tube 10mm air pressure 6 BAR Give air to the machine with the ON OFF valve Figure 7 15 Position the control board near the machine Feeder cables Connect the cable with multipolar connectors from the machine and from conveyor to the control board Figure 7 16 Front and back junction boxes connections 1 2 Figure 7 17 7 18 2 1 Figure 7 15 Figure 7 16 Figure 7 18 Figure 7 17 ...

Page 33: ...LLATION AND SET UP continued 800rf NA 2012 March Figure 7 19 Figure 7 20 Figure 7 21 Pneumatic Control Board Connections continued Front junction box connector Figure 7 20 Rear junction box connector Figure 7 21 ...

Page 34: ... power supply See Specifications 7 8 Check Out Phases For Three Phases Only Procedure to be followed in order to connect correctly the position of the phases Set the main switch 1 in ON I position Figure 7 23 Check that safety guard panels are clearly shuts Release the emergency stop push buttons rotating them clockwise Figure 7 24 Push the AUXILIARIES button 3 Push the RESET button 4 Push the STA...

Page 35: ...nd the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between the two 2 rollers on the apply arm Position 3 5 Pull the threading needle down until the tape travels between the apply plate and the ears of the apply arm Position 4 until it extends past the applying roller When properly threaded the adhesive side of the tape should be facing the knurled ro...

Page 36: ...erating mode automatic 3 Operating mode transit only 11 Warning lights panel a Cycle time out b Minimum gap between side belts c Emergency emergency push button pressed or safety guard opened d Full sealing line e Low air pressure f Tape end breakage 2 Lockable emergency stop push button on Control Panel Figure 8 3 Front Junction Box Controls Figure 8 4 1 Centering guide pressure regulator 2 Side ...

Page 37: ...e E stops Press AUXILIARIES button Press RESET button press START button The box after passed the infeed conveyor belt obscures the first photocell Figure 9 1 When the second photocell is obscured the infeed conveyor belt goes down in order to stop the next box The side guides A align the box The next box obscuring the first photocell cause the infeed conveyor belt stoppage Figure 9 2 The side gui...

Page 38: ...s seal the box with adhesive tape Figure 9 8 When the box has passed the fifth photocell the upper group goes up the side drive belts open and the infeed conveyor belt on which awaits the next box comes up and restarts Figure 9 9 The sealing machine begins again with a new cycle 9 OPERATION continued 800rf NA Figure 9 9 Figure 9 6 Figure 9 7 Figure 9 8 2012 March ...

Page 39: ... 10 seconds with activation of the cycle time out warning light on the control board Automatic selector switch 10 on 2 pos the machine acknowledges the box size whenever a new box is placed on the infeed conveyor belt Transit only selector switch 10 on 3 pos upper taping unit out of operation the box is sealed only on the bottom side Removing the bottom taping unit the boxes can be simply moved in...

Page 40: ...mensions or no box machine stop to restart press 4 5 push buttons if necessary open a safety guard to eliminate a jam press 3 4 5 push buttons Warning light d Emergency emergency push button pressed or safety guard opened machine stop pneumatic circuit disconnected to restart press 3 4 5 push buttons Warning light e Full taping line Temporary stop of the machine the outside line photocell is obscu...

Page 41: ...button and the START I button on the Electrical Control Panel Pressing the STOP O button on the Electrical Control Panel stops the machine and does not remove power from the controller To restart the machine you must press the RESET button and then the START I button 2012 March 800rf NA To reduce the risk associated with mechanical and electrical hazards Allow only properly trained and qualified p...

Page 42: ...eader through the taping unit Take care to keep hands away from the tape cutting blades Figure 11 2 and 11 3 Follow the path through the unit as shown on picture Figure 11 4 and make sure that the adhesive side is placed on the correct side Pull and cut off the excess tape using a pair of scissors as shown Figure 11 5 and 11 6 Figure 11 1 Figure 11 2 Figure 11 5 Figure 11 6 Adhesive Adhesive Figur...

Page 43: ...ewelry away from moving belts and taping heads CAUTION 1 2 Figure 11 7 11 2 Tape Loading on the Bottom Unit Remove the bottom taping unit from its housing and put it on a working bench Figure 11 7 Put a tape roll on the drum and thread the tape through the unit as shown on the label in the same manner as for the top unit Figure 11 8 Put the bottom unit back into its housing 11 3 Tape Drum Alignmen...

Page 44: ... box adjusts the pressure of the centering guides of the infeed conveyor Working pressure 2 5 3 5 bar entry pressure 6 bar 11 8 Side Drives Pressure Adjustment 2 Pressure regulator with built in pressure gauge The pressure regulator 2 located on the front junction box adjusts the pressure of the side drives against the box Increase for strong or heavy boxes Decrease for light boxes Working pressur...

Page 45: ...crease in case of strong boxes Minimum pressure must be adjusted so that the paddle returns automatically in position once the box is passed Working pressure 0 5 1 0 bar entry pressure 6 bar 11 10 Upper Unit Descent Pressure Regulator 4 Pressure regulator with built in pressure gauge The pressure regulator 4 adjusts the pressure according to the board strength Decrease in case of light boxes Incre...

Page 46: ...belts opening speed counter clockwise to increase the belts opening speed Centering guides opening closing speed regulators These are not common operations They have to be made only when it has been necessary to work on the pneumatic cylinder To change the speed do as follows 1 unscrew the locking nut 1 2 turn the knob 2 clockwise to reduce opening speed counter clockwise to increase opening speed...

Page 47: ...esponding to the regulator 1 to adjust the descent speed of the arm 2 to adjust the ascent speed of the arm 3 to adjust the descent speed of the flap folder 4 to adjust the ascent speed of the flap folder 11 13 Adjustment of the Upper Unit Height In case the height of the box to be sealed is not higher then 300mm it is possible to stop the ascent of the up per group so to reduce the time of the se...

Page 48: ...nt of the Sensor that Stops the Descent of the Upper Unit The descent of the upper group is stopped when the sensor 1 is activated yellow led up The sensor is mounted on the cylinder 2 by the support 3 To change the intervention time of the sensor do as follows 1 Loosen the screw 4 of the support 2 Move the support with the sensor along the cylinder Towards A to delay the braking Towards B to anti...

Page 49: ...rollers lock the nuts increase the pressure when the upper flaps are not well closed after the sealing decrease the pressure when the upper flaps are one upon the other 11 16 Adjustment of the Magnetic Limit Switch on the Side Drives Air Cylinder Limit switch 2 on the air cylinder body check maximum closure of the side drives avoiding that the compression rollers hit the upper unit Some little adj...

Page 50: ... side drives and and the descent of the rear flap folder The position can be changed according to box lengthy move the photocell towards D for long boxes towards S for short boxes Photocell 4 It stops the side drives and control the upper unit descent No adjustment is necessary Photocell 5 When the box is passed it controls the machine reset for a new working cycle No adjustment is necessary Photo...

Page 51: ... is not working Problem Tape is not centered on the box The length of the front tape leg on the box is not constant The blade does not cut properly The tape is not well applied on the rear of the box The head comes down and crash the box The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Manual 2 Troubleshooting for taping head problems 12 1 Troubleshoot...

Page 52: ... Driving pulley rings on motorizing side units are worn out Motorizing side units low pressure The head is not correctly positioned it is too down Defective head power valve Correction Check Replace as necessary Replace valve Check pressure value working pressure Check the magnetic limit switch position on the box height pick up cylinder 2012 March 800rf NA ...

Page 53: ...trical power 4 Turn the main switch STOP OFF O 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component wear and ...

Page 54: ...guards 13 9 Machine Lubrication Lubricate quarterly with grease Metal metal 1 Slide cross bar ball guides for side drives grease nipples on the blocks 2 Columns upper unit cross bar ball guides grease nipples on the blocks 3 Side compression rollers ball guides grease nipples on the blocks 13 10 Suggested Products for Lubrication Grease Type Synthetic spray lubricant Figure 13 2 2 2 3 1 Figure 13 ...

Page 55: ...r the upper drive assembly WARNING 800rf NA 2012 March Figure 13 4 Figure 13 5 Figure 13 6 Figure 13 7 Off 13 11 Side Drive Belts Replacement Operator Skill Level 2 Note in order to convey the case correctly it is nec essary that both belts have the same level of wear Remove the plug from the mains and turn the air off Disconnect the plug from the socket Loosen and remove the bolts that fix the co...

Page 56: ...maintenance or servicing the machine or taping heads WARNING Remove the locking screws and the protection covers Loosen the tensioning screws Release the nut of the tensioning plate Remove and replace the drive belt Important Before setting the new belt check the wear of the orange plastic rings on the drive pulleys replace them if they are worn out Figure 13 9 Figure 13 10 Figure 13 11 Figure 13 ...

Page 57: ...belt is adjusted separately Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3 5kg 7lbs applied at the mid span as shown in Figure 13 14 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Figure 13 14 Box Drive Belt Tension Adjustment Discharge End Infeed...

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Page 59: ...___________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ___________________________________________________________...

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Page 61: ...2 15 1 Statement of Conformity See Section 1 15 2 Emission of Hazardous Substances Nothing to report 15 3 List of Safety Features List of components assemblies with safety functions LATCHING EMERGENCY STOP BUTTON Thermal cut out relay Fixed guards upper drive belts Blade guard assemblies on both taping heads Important Install earth wire protection on electrical installation All safety features com...

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Page 63: ...cal Technical Diagram To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING ...

Page 64: ...52 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram Page 2A see next Page 2B 2012 March 800rf NA 4 3B 4 4C ...

Page 65: ...53 16 TECHNICAL DIAGRAMS continued 16 1 Electric Diagram Page 2B see previous Page 2A 2012 March 800rf NA 3B 4 4C 3 4 3A 4A ...

Page 66: ...54 2012 March 800rf NA 16 Pneumatic Technical Diagram Stop Box Cylinder Close Cylinder 2 Close Cylinder 1 Gate Cylinder Gate Cylinder Motor Cylinder Centering Cylinder Column Cylinder Block Pressers ...

Page 67: ...teners on the case sealer The threading tool part number 78 8076 4726 4 contained in above kit is also available as a replacement stock item Label Kit In the event that any labels are damaged or destroyed they must be replaced to ensure operator safety A label kit part number 78 8098 9177 9 is available as a stock item It contains all the safety labels used on the 800rf Random Case Sealer The foll...

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Page 69: ...red and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally if desired 4 Order parts by Part Numbe...

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Page 71: ...ations and Parts Lists 800rf Random Case Sealer 2012 0DUFK 800rf NA 15082 All Pneumatic Components and Plumbing Figure 15076 Figure 15079 Figure 15073 Figure 15078 Figure 15075 Figure 15072 Figure 15077 Figure 15071 Figure 15096 Figure 10440 Figure 15294 Figure 15295 ...

Page 72: ...60 800rf 2012 0DUFK 800rf NA 800rf Figure 15071 17 17 2 9 16 4 5 7 7 6 1 18 19 14 12 16 3 10 10 13 13 19 18 15 8 11 11 ...

Page 73: ... Ring 15071 8 78 8060 7558 2 Spacer Cylinder 15071 9 78 8076 5080 5 Guide Box 15071 10 78 8060 7561 6 Spacer 15071 11 78 8060 7562 4 Spacer 15071 12 26 1002 5836 2 Screw Hex Hd M6X40 15071 13 26 1003 6916 9 Nut Locking Plastic Insert M6 15071 14 78 8114 4903 8 Screw Special M5 15071 15 26 1005 6859 6 Nut Self Locking M 5 15071 16 78 8119 8510 6 Washer Special 15071 17 78 8017 9170 4 Screw Phillips...

Page 74: ...62 Figure 10440 800rf 2012 0DUFK 800rf NA ...

Page 75: ...98 8749 6 Tape Drum 10440 10 78 8098 8817 1 Leaf Spring 10440 11 26 1002 5753 9 Screw Self Tapping 10440 12 78 8060 8172 1 Washer Friction 10440 13 78 8052 6271 0 Washer Tape Drum 10440 14 78 8100 1048 4 Spring Core Holder 10440 15 78 8017 9077 1 Nut Self Locking M10 x 1 10440 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10440 17 78 8070 1215 4 Spacer Stud 10440 18 26 1000 0010 3 Washer Flat M6 10440 19...

Page 76: ...64 800rf 2012 0DUFK 800rf NA 12 13 11 8 9 7 1 2 3 6 10 4 5 Figure 15072 1 6 7 9 2 4 5 3 8 10 13 12 11 ...

Page 77: ...in Metric M8 15072 5 78 8017 9313 0 Nut Self Locking M8 Nick Pl 15072 6 78 8137 3601 1 Holder Upper Head R H 15072 7 78 8137 3611 9 Holder Upper Head L H 15072 8 26 1003 5820 4 Screw Hex Hd M 5 X 12 15072 9 78 8005 5741 1 Washer Flat M5 15072 10 78 8137 0902 5 Knurled Knob 15072 11 78 8094 6247 2 Spacer 15072 12 78 8010 7169 3 Screw Metric M6 X 12 Hex Hd 15072 13 78 8137 3612 7 Rear Plate 2012 0DU...

Page 78: ...66 800rf 2012 0DUFK 800rf NA 1 2 3 4 5 4 5 6 7 8 9 10 9 10 11 12 13 14 15 Figure 15073 9 9 8 5 4 3 6 4 5 7 1 2 10 10 12 14 15 13 11 ...

Page 79: ...d 15073 6 26 1003 7963 0 Screw Soc Hd M8 X 16 15073 7 78 8017 9318 9 Washer Plain Metric M8 15073 8 78 8137 3615 0 Cylinder Support 15073 9 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 X 20 15073 10 78 8017 9318 9 Washer Plain Metric M8 15073 11 78 8137 3616 8 Screw Soc Hd Hex Hd M6 X 60 15073 12 26 1005 6893 5 90 Degree Elbow 15073 13 78 8137 3617 6 Plate Box Holder 15073 14 26 1003 7957 2 Screw Soc...

Page 80: ... 15 12 16 18 17 9 8 41 37 38 36 32 34 31 33 30 40 39 35 1 28 29 11 10 3 4 5 6 7 2 27 26 21 23 25 24 20 22 19 Figure 15074 9 8 1 2 4 6 5 3 7 15 15 14 12 16 36 38 37 41 32 34 33 30 31 40 39 35 13 18 28 29 23 27 11 10 26 21 25 24 19 22 20 17 ...

Page 81: ... 78 8137 3627 5 Wishbone L H 15074 20 78 8137 3628 3 Wishbone R H 15074 21 78 8137 3629 1 Junction For Chain 15074 22 78 8054 8785 3 Rod Threaded Right Left 15074 23 78 8060 8488 1 Screw Hex Hd M5 X 20 15074 24 26 1005 6859 6 Nut Self Locking M 5 15074 25 78 8005 5741 1 Washer Flat M5 15074 26 78 8046 8269 4 Connecting LINK 3 8 Pitch Chain 15074 27 78 8137 3630 9 Chain P 3 8 L 57 15074 28 26 1003 ...

Page 82: ...70 800rf 2012 0DUFK 800rf NA 4 2 3 12 13 1 11 11 9 10 14 8 6 7 26 25 3 15 24 19 16 23 22 4 5 18 20 21 4 17 Figure 15075 4 4 5 9 8 6 7 3 4 2 1 3 14 12 11 11 10 13 25 26 15 23 22 24 16 20 21 19 17 18 ...

Page 83: ...on 15075 10 78 8076 4629 0 Shaft Roller 15075 11 78 8052 6703 2 Washer Special 15075 12 26 1003 5842 8 Screw Hex Hd M8 X 20 15075 13 26 1004 5507 5 Washer M8 15075 14 78 8076 4664 7 Union Female 15075 15 78 8137 3609 3 Screw M8 X 20 15075 16 78 8137 3640 8 Rod w Bearing 15075 17 78 8137 3641 6 Rod Assy 15075 18 78 8137 3642 4 Rubber Grommet 15075 19 78 8060 7752 1 Bearing Linear LBCR O D M32 15075...

Page 84: ...3 32 33 1 5 4 29 35 36 26 14 28 27 25 7 8 10 9 24 23 34 23 20 18 17 21 22 18 2 37 38 30 11 17 18 15 16 12 13 Figure 15076 9 3 5 6 4 7 1 8 2 28 23 18 23 20 24 18 30 38 37 22 21 27 34 17 10 17 18 33 31 32 29 35 15 25 36 16 13 12 11 26 14 ...

Page 85: ...38 9 Nut Self Locking M16 15076 17 26 1003 7963 0 Screw Soc Hd M8 X 16 15076 18 78 8017 9318 9 Washer Plain Metric M8 15076 20 26 1017 3315 7 Swinging Flange 15076 21 78 8094 6335 5 Stud Cylinder 15076 22 78 8056 3965 1 Ring 8 DIN 6799 15076 23 78 8091 0315 9 Elbow 3199 08 13 15076 24 26 1005 6893 5 90 Degree Elbow 15076 25 26 1017 3313 2 Limit Switch SME 8M DS 24V 15076 26 78 8057 5747 9 Mount Cy...

Page 86: ...45 13 14 46 46 47 18 19 3 44 4 3 1918 13 48 50 21 20 20 17 50 49 48 2 23 43 43 23 16 16 15 24 22 9 5 9 22 30 Figure 15077 4 3 2 9 5 6 7 8 5 9 3 1 58 28 54 27 25 26 27 10 33 42 19 18 50 44 46 13 23 43 21 48 41 18 19 45 15 16 16 24 22 13 46 49 48 17 20 22 10 47 14 43 23 20 50 32 31 38 39 30 31 55 29 53 34 36 52 35 37 51 40 61 11 57 60 12 56 59 28 ...

Page 87: ... 12 15077 29 78 8137 3670 5 Cover Rear 15077 30 78 8114 4627 3 Side Flap Folder Assy 15077 31 78 8100 1079 9 Side Flap Folder 15077 32 78 8100 1077 3 Block 15077 33 78 8100 1080 7 Plate Side Flap Folder 15077 34 78 8017 9318 9 Washer Plain Metric M8 15077 35 26 1003 7966 3 Screw Soc Hd Hex Soc M8 X 30 15077 36 78 8010 7209 7 Screw Soc Hd M6 X 12 15077 37 78 8042 2919 9 Washer Triple M6 15077 38 78...

Page 88: ...76 800rf 2012 0DUFK 800rf NA 14 10 8 9 9 22 4 20 1 2 3 19 18 13 12 7 11 21 6 5 16 15 22 17 19 Figure 15078 9 6 2 5 3 7 8 9 1 4 20 22 19 17 22 14 21 18 19 13 12 11 16 15 10 ...

Page 89: ...19 8549 4 Lock Southco 15078 10 78 8119 8548 6 Foam Rubber 15078 11 78 8137 3676 2 Fixing Plate For Gate 15078 12 78 8129 6293 0 Hinge 15078 13 26 1003 7957 2 Screw Soc Hd Hex Hd M6 X 16 15078 14 78 8137 3677 0 Flow Regulator Support 15078 15 26 1003 7957 2 Screw Soc Hd Hex Hd M6 X 16 15078 16 26 1000 0010 3 Washer Flat M6 15078 17 78 8137 3678 8 Cover For Pneumatic Box 15078 18 78 8137 3679 6 Pla...

Page 90: ... 17 19 47 48 41 43 42 44 45 39 40 38 21 25 24 23 22 26 28 27 14 30 31 29 13 20 18 19 15 19 57 51 52 53 54 55 56 OPTIONAL Figure 15079 1 Optional 3 9 1 2 3 2 7 4 6 6 8 5 29 42 39 38 21 32 33 34 19 17 35 36 19 16 37 23 24 25 28 26 53 54 57 55 56 51 43 40 45 44 41 47 48 50 46 49 22 27 10 11 12 19 15 19 18 20 13 14 31 30 52 ...

Page 91: ...8 8042 2919 9 Washer Triple M6 15079 29 78 8137 3694 5 Profile Cover 15079 30 26 1003 7957 2 Screw Soc Hd Hex Hd M6 X 16 15079 31 26 1000 0010 3 Washer Flat M6 15079 32 78 8137 3695 2 Housing Wire 15079 33 26 1003 7957 2 Screw Soc Hd Hex Hd M6 X 16 15079 34 26 1000 0010 3 Washer Flat M6 15079 35 78 8137 3696 0 Cover for Housing Wire 15079 36 78 8032 0382 3 Screw Soc Hex Hd M5 X 16 Zinc Pl 15079 37...

Page 92: ...79 2 2012 0DUFK 800rf NA 5 6 4 8 9 25 26 27 7 1 2 3 10 30 29 31 32 12 13 22 18 12 13 28 28 11 19 20 21 21 23 24 18 22 14 14 17 16 15 15 2 3 7 5 8 6 9 4 32 28 13 31 11 12 27 26 18 22 12 13 28 25 10 29 30 1 22 14 15 15 14 19 18 24 17 20 21 16 21 23 ...

Page 93: ...6 15079 13 78 8042 2919 9 Washer Triple M6 15079 14 78 8076 4929 4 Security Switch AZ15ZVR 15079 15 78 8076 4532 6 Cord Grip 15079 16 78 8032 0382 3 Screw Soc Hex Hd M5X16 Zinc Pl 15079 17 78 8005 5741 1 Washer Flat M5 15079 18 78 8137 3708 3 Roller Assy L 650 15079 19 78 8137 3709 1 Roller L 650 15079 20 78 8137 3710 9 Shaft Roller 15079 21 78 8656 3972 4 E Ring M12 15079 22 78 8137 3711 7 Roller...

Page 94: ...82 800rf Random Case Sealer 800rf Figure 15082 1 2012 0DUFK 800rf NA 1 2 2 3 3 4 4 6 7 7 7 7 7 7 7 3 2 12 10 13 13 9 9 8 9 9 11 7 7 7 7 7 7 7 6 9 9 9 9 3 2 1 4 4 2 3 2 3 8 11 10 12 13 13 ...

Page 95: ... 8628 6 Union Elbow 31990817 15082 14 78 8137 3753 9 Cylinder For Columns 15082 15 78 8094 6277 9 Union Tee 31040800 15082 16 78 8137 3660 6 Quick Exhaust 15082 17 78 8057 6170 3 Tee M6 Tubing 15082 18 78 8137 3754 7 Blocking Module 15082 19 78 8094 6079 9 Union Y Female 15082 20 78 8057 5735 4 Fitting Reducer 15082 21 78 8057 6170 3 Tee M6 Tubing 15082 22 78 8137 3755 4 Cylinder Assy 40 Stroke 10...

Page 96: ...alda 1 Cilindro gate Cilindro spatola Cilindro motorizzazioni Cilindro centratore Cilindri colonne Blocco pressatori V8A V8B V10A V10B V11A V11B V7B V7A V2A V1A V5A V5B V6B V6A V9A V9B V4B V3B 5 20 20 18 18 18 18 19 19 17 16 16 15 15 14 14 22 23 24 25 26 27 28 28 21 21 29 32 31 30 33 34 Figure 15082 2 2 5 24 23 26 27 28 21 29 28 30 32 31 33 15 15 16 16 14 14 17 18 18 18 18 19 19 20 20 34 22 ...

Page 97: ... 3765 3 Linear Unit DFM 40 B P A KF 15082 47 78 8137 3766 1 Flow Regulator 15082 48 26 1017 3315 7 Swinging Flange 15082 49 78 8076 5170 4 Cylinder DNU 40 100 PPV A SN 15082 50 78 8091 0315 9 Elbow 3199 08 13 15082 51 78 8137 3767 9 Cylinder DNC 40 170 PPV A 15082 52 26 1017 3315 7 Swinging Flange 15082 53 78 8137 3768 7 Compact Cylinder ADNP 50 15 15082 54 78 8137 3769 5 Swinging Flange SNCB 50 1...

Page 98: ...25 27 22 29 28 35 36 37 38 39 40 41 41 42 43 44 45 45 46 55 55 56 57 58 59 60 61 62 62 63 64 47 47 48 49 50 50 52 51 53 54 41 41 14 44 43 42 26 24 18 38 45 46 45 62 62 63 29 50 50 52 51 64 61 60 27 23 22 47 47 48 49 25 59 58 57 55 55 56 39 40 36 35 37 28 53 54 ...

Page 99: ...2 53 78 8137 3768 7 Compact Cylinder ADNP 50 15 15082 54 78 8137 3769 5 Swinging Flange SNCB 50 15082 55 78 8137 3770 3 Flow Regulator GRLA 1 8 15082 56 78 8076 5169 6 Cylinder DSN 25 60 P 15082 57 26 1017 3313 2 Limit Switch SME 8M DS 24V 15082 58 78 8119 8655 9 Union 31010419 15082 59 78 8057 5732 1 Fitting Elbow 15082 60 78 8137 3771 1 Fixing Kit SMBR 8 16 15082 61 78 8076 5171 2 Cylinder DSNU ...

Page 100: ...3 54 31 30 39 38 6 5 4 41 76 91 78 46 74 75 66 52 22 104 105 107 103 106 109 108 99 98 100 101 102 24 15 32 8 Figure 15294 1 5 5 6 6 5 5 2 7 6 6 5 6 3 4 4 86 81 78 58 71 64 63 96 61 17 65 94 94 97 62 107 103 112 104 105 111 110 106 109 102 108 101 100 52 22 72 75 70 50 40 74 54 21 30 38 73 74 75 53 31 39 56 55 41 57 69 76 91 78 49 48 47 51 46 41 46 16 66 99 98 77 59 89 67 42 32 15 68 8 1 ...

Page 101: ... 15294 28 78 8017 9061 5 Snap Ring for M20 Shaft 15294 29 78 8060 8010 3 Snap Ring M42 Shaft 15294 30 78 8017 9313 0 Nut Self Locking M8 Nick Pl 15294 31 26 1000 0010 3 Washer M8 15294 32 78 8060 8011 1 Wrap Pulley Assy 15294 33 78 8076 5106 8 Pulley Assy Idler 15294 34 78 8023 2410 9 Bearing 6000 2RS O D M26 15294 35 78 8023 2544 5 Bearing 6203 2RS 17 40 12 15294 36 78 8054 8887 7 Shaft Pulley Wr...

Page 102: ...r 800rf 2012 0DUFK 800rf NA 11 12 9 14 13 10 45 43 44 36 33 37 11 23 34 35 28 29 27 25 26 11 14 13 11 8 9 42 15 33 32 24 Figure 15294 2 9 8 42 32 33 15 11 11 23 14 13 34 24 28 28 27 25 26 36 35 37 45 44 43 13 14 11 11 12 10 33 9 ...

Page 103: ... Motor Self Braking 220V 60HZ 3PH 78 8094 6472 6 Motor 200 220V 50 60 Hz H63 A4 KW 0 12 B14 78 8094 6378 5 Motor 220 415V 50 Hz H63 A4 KW 0 13 B14 78 8060 7841 2 Motor 200 220V 50 60 Hz H63 A4 KW 0 12 B14 78 8094 6473 4 Motor 100 115V 50 60 Hz 1 Phase 78 8100 0866 0 Motor 100 110V 50 60 Hz 1 Phase 0 12 KW 15294 89 78 8137 3793 5 Plastic Cap DP 1375 15294 91 78 8137 3794 3 Upper Plate L H 15294 94 ...

Page 104: ...12 10 14 13 1 32 34 12 30 35 30 34 38 26 30 40 39 45 44 43 42 41 37 4 6 27 28 30 29 31 30 31 31 30 33 26 32 6 5 3 2 8 7 Figure 15295 2 3 6 8 5 7 1 4 6 29 31 31 31 30 30 30 37 14 13 43 10 26 33 42 41 44 45 39 40 30 30 30 34 34 35 12 27 25 24 22 20 23 22 21 14 14 13 13 17 17 17 11 19 19 18 18 16 9 15 28 32 32 38 26 12 ...

Page 105: ...gency Stop Button Assy 15295 21 78 8137 3726 5 Box Emergency Stop 15295 22 78 8137 3727 3 Contact 3SB3420 0C 15295 23 78 8137 3728 1 Emergency Stop Button 15295 24 78 8076 4532 6 Cord Grip 15295 25 78 8076 5211 6 Set Nut GMP13 5 15295 26 78 8137 3729 9 Door L 700 15295 27 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 X 20 15295 28 78 8137 3652 3 Lockwasher For M8 Screw 15295 29 78 8137 3730 7 Bracket ...

Page 106: ...94 800rf NA 2012 0DUFK 800rf Random Case Sealer 800rf Figure 15096 1 Figure 15296 1 9 8 4 1 2 5 6 3 7 17 24 18 21 23 22 14 13 13 10 11 12 16 15 19 20 ...

Page 107: ...15296 18 78 8137 3742 2 Lamp Red 15296 19 78 8137 3743 0 Module Base 15296 20 78 8137 3744 8 Bracket Plate 15296 21 78 8032 0382 3 Screw Soc Hex HD M5 X 16 Zinc Pl 15296 22 78 8010 7209 7 Washer Flat M6 15296 23 26 1000 0010 3 Screw Soc HD M6 X 12 15296 24 78 8119 8587 4 Lamp BA15D 5W 30V 15296 25 78 8137 6012 7 Fuse UL10 F 600V 15296 26 78 8137 5995 4 3 Pole Fuse Holder 15296 27 78 8137 6010 1 Fu...

Page 108: ...top Red SB1 Emergency SB6 HL16 Start Green SB7 Reset Blue SA4 Reset Blue SA3 Programming HL14 Low Pressure HL12 Emergency 800rf Figure 15296 2 1 T X39 40 70 72 71 30 25 26 27 28 29 30 31 73 33 34 35 36 37 38 41 42 45 46 41 42 47 48 47 48 47 48 47 48 49 50 51 52 53 54 55 56 53 54 55 67 57 58 59 60 61 62 63 58 60 62 64 65 58 62 66 55 58 68 55 58 69 2012 0DUFK 32 78 8119 8945 4 ...

Page 109: ...r 15296 54 78 8119 8801 9 Light BA9S 30V 15296 55 78 8137 4099 6 Contact Holder 15296 56 78 8137 5998 8 Lamp Holder Red 15296 57 78 8137 6016 8 White Unstable Button 15296 58 78 8137 4098 8 Contact 800F PX10 15296 59 78 8137 4099 6 Contact Holder 15296 60 78 8119 8801 9 Light BA9S 30V 15296 61 78 8137 6004 4 Red Light Button 15296 62 78 8137 4099 6 Contact Holder 15296 63 78 8137 0797 9 Latch cont...

Page 110: ...98 THIS PAGE IS BLANK ...

Page 111: ...99 2012 March 800rf NA Infeed Conveyor Frame Assemblies 800rf Figure 15085 Figure 15086 Figure 15084 Figure 15083 Figure 15084 Figure 15085 Figure 15087 ...

Page 112: ...ch 800rf NA 800rf Figure 15083 41 OPTIONAL 48 47 45 46 2 3 7 4 5 8 6 9 28 17 17 25 23 24 14 13 12 11 10 46 45 48 47 15 21 18 18 19 3 3 2 9 35 36 40 39 38 20 27 38 44 43 25 33 30 31 32 29 29 29 22 9 37 16 2 1 42 41 ...

Page 113: ... 0 Cover Right Side 15083 22 78 8137 6101 8 Cover Left Side 15083 23 26 1003 7949 9 Screw Soc Hd Hex Soc M5 X 12 15083 24 78 8032 0382 3 Screw Soc Hex Hd M5 X 16 Zinc Pl 15083 25 78 8005 5741 1 Washer Flat M5 15083 27 78 8137 6102 6 Support Photocell 15083 28 78 8137 6103 4 Support Reflectors 15083 29 78 8114 4824 6 Photocel E3F2 R2B4 P1 E 15083 30 78 8076 5057 3 Reflector E39 R1 15083 31 78 8010 ...

Page 114: ...102 Figure 15084 800rf 2012 March 800rf NA 10 9 29 30 10 13 14 20 36 11 33 34 35 37 21 31 32 26 27 23 28 19 22 18 17 2 4 5 1 3 6 7 9 9 8 15 24 3 16 12 38 ...

Page 115: ...6112 5 Bearing 15084 18 78 8137 6113 3 Support Bearing 15084 19 78 8137 6114 1 Spacer 15084 20 26 1003 6916 9 Nut Locking M6 Plastic Insert 15084 21 78 8091 0725 9 Bearing 15084 22 26 1003 7957 2 Screw Soc Hd Hex Hd M6 X 16 15084 23 78 8137 6115 8 Pivot 15084 24 78 8010 7209 7 Screw Soc Hd M6 X 12 15084 26 78 8129 6331 8 Actuator Arm 15084 27 78 8137 6102 6 Snap Roller 25 X 5 15084 28 78 8070 1269...

Page 116: ...104 Figure 15085 Motor See Figure 15084 800rf 2012 March 800rf NA 19 10 22 12 32 25 13 20 21 29 27 31 28 26 34 34 31 33 11 16 14 15 16 17 18 5 2 3 7 5 8 6 7 6 4 9 1 24 23 ...

Page 117: ...t Z 15 3 8 15085 15 78 8060 7830 5 Washer 30 X 5 15085 16 78 8059 5625 3 Bearing 15085 17 78 8042 2919 9 Washer Triple M6 15085 18 78 8010 7169 3 Screw Metric M6 X 12 Hex Hd 15085 19 78 8059 5615 4 Chain Rail 15085 20 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 15085 21 26 1000 0010 3 Washer Flat M6 15085 22 83 0002 7336 3 Screw Hex Hd M4 X 14 Zinc Pl 15085 23 78 8005 5740 3 Washer Plain Metric M4 ...

Page 118: ...106 Figure 15086 800rf 800rf NA 2012 March 41 38 28 13 12 2 9 2 3 2 1 6 14 3 4 5 15 17 41 31 13 16 12 23 33 37 11 25 24 16 8 7 22 20 19 21 18 7 10 40 6 39 32 30 26 37 36 35 2 29 34 26 27 ...

Page 119: ... 1 Connector Chain 15086 19 78 8060 7520 2 Screw M3 x 20 15086 20 78 8054 8785 3 Rod Threaded Right Left 15086 21 78 8010 7418 4 Nut Metric Hex Stl M6 15086 22 78 8076 5356 9 Stud Joint 10 X 42 15086 23 78 8137 6124 0 Frame 15086 24 78 8032 0375 7 Screw Hex Hd M6 x 16 15086 25 26 1000 0010 3 Washer Flat M6 15086 26 78 8076 5358 5 Washer 15086 27 78 8076 5359 3 Centering Lever Right 15086 28 78 807...

Page 120: ...108 800rf 800rf NA 2012 March Figure 15087 11 10 12 7 2 3 3 1 3 6 6 5 5 8 4 9 13 3 ...

Page 121: ...ging Flange SNCB 50 15087 5 78 8091 0315 9 Elbow 3199 08 13 15087 6 78 8057 6170 3 Tee M6 Tubing 15087 7 78 8016 5855 6 E Ring M10 15087 8 78 8137 6125 7 Pin Cylinder 15087 9 78 8023 2234 3 Ring Snap for M12 Shaft 15087 10 78 8137 6126 5 Bracket Support Cylinder 15087 11 78 8057 5747 9 Mount Cylinder Rod End 15087 12 78 8137 6127 3 Pin Clevis 15087 13 26 1005 6888 5 Tubing 6 4 Connector 800rf NA 2...

Page 122: ...THIS PAGE IS BLANK ...

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