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3M 3M-Matic 7000r Instructions And Parts List Download Page 21

NA - ENG

April 2016

3M-Matic

™

 7000r-7000r3 Pro 

Page 9

3. Safety   

(continued)

3.11  Operator’s Skill Levels Required to Perform the Main Operations on the Machine

 

The Table shows the minimum operator’s skill for each machine operation.

 

 

IMPORTANT!

  

The factory manager must ensure that the operator has been properly 

 

trained on all the machine functions before starting work.

 

Skill 1: Machine Operator

 

 This operator is trained to use the machine with the machine controls, to feed cases into 
the machine, make adjustments for di

ff

 erent case sizes, to change the tape and to start, 

stop and restart production.

 

Skill 2: Mechanical Maintenance Technician

 

 This operator is trained to use the machine as the MACHINE OPERATOR and 
in addition is able to:

 

• Work with the safety protection disconnected

 

• Check and adjust mechanical parts

 

• Carry out machine maintenance operations/repairs

 

He is not allowed to work on live electrical components

 

Skill 2a: Electrical Maintenance Technician

 

 This operator is trained to use the machine as the MACHINE OPERATOR and 
in addition is able to:

 

• Work with the safety protection disconnected

 

• Check and adjust mechanical parts

 • 

 

Carry out machine maintenance operations / repairs / adjustments / repair electrical 
components

 

He is allowed to work on live electrical panels, connector blocks, control equipment, etc.

 

Skill 3: Specialist from the Manufacturer

 

 Skilled operator sent by the manufacturer or its agent to perform complex repairs or 
modi

fi

 cations (on agreement with the customer).

Operator’s Skill Levels Required to Perform the Main Operations on Machine

Operation

Machine Status

Required 

Operator Skill

Number of 

Operators

Machine installation and setup

Running with safety 

protections disabled

2 and 2a

2

Extraordinary mechanical maintenance

3

1

Extraordinary electrical maintenance

2a

1

Adjusting box size

Stopped by pressing 

the EMERGENCY STOP 

button

1

1

Tape replacement

1

1

Blade replacement

Electric power 

disconnected

2

1

Drive belt replacement

2

1

Ordinary maintenance

2

1

Summary of Contents for 3M-Matic 7000r

Page 1: ...d operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic 7000r 7000r3 Pro Type 11500 Random Case Sealer with AccuGlide 3 Taping Heads Serial For reference record machine serial number here ...

Page 2: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page ii ...

Page 3: ...or Commercial Use Only Technical Assistance Replacement Parts and Additional Manuals Fortechnical assistance contact our help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 7000r Type 11500 Serial Number 13282 To order replacement parts contact us CSPD division...

Page 4: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page iv ...

Page 5: ...is equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification pla...

Page 6: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page vi ...

Page 7: ...Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 3 13 Table of Warnings and Replacement Labels 11 13 4 Technical Specifications 4 1 Power R...

Page 8: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page viii ...

Page 9: ...ontrols Valves Switch Locations 27 28 7 16 Tape Loading Threading 29 7 17 Theory of Operation 30 7 18 Box Sealing 31 7 19 Taping Heads Completion 31 7 20 Outboard Tape Roll Holder 31 7 21 Preliminary Electric Inspection 31 7 22 Main Power Machine Connection and Inspection 31 8 Theory of Operation 8 1 Working Cycle Description 32 8 2 Running Mode Definition 32 8 3 1 Normal Stop Procedure 32 8 3 2 E...

Page 10: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page x ...

Page 11: ...ty Features Inspection Efficiency 42 13 6 Machine Cleaning 42 13 7 Cutter Blade Cleaning 42 13 8 Drive Belt Replacement 43 13 9 Drive Pulley Ring 44 13 10 Box Drive Belt Tensioning 44 46 13 11Special Set Up Procedure Column Bumper Installation 47 13 12 Special Set Up Procedure Outer Column Repositioning 48 49 13 13 Maintenance Work Log 51 14 Additional Instructions 14 1 Machine Disposal Informatio...

Page 12: ...5144 1000 Scotch Trademark of 3M St Paul MN 55144 1000 Drw Drawing Ex For Example Fig Exploded View Figure no spare parts Figure Illustration Max Maximum Min Minimum Nr Number N A Not Applicable OFF Machine Not Operating ON Machine Operating PLC Programmable Logic Control PP Polypropylene PU PU Foam Polyurethane Foam PTFE Polytetrafl ourethelene PVC Poly vinyl chloride W Width H Height L Length ...

Page 13: ...of Scotch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 7000r 7000r3 Pro automatically adjusts to a wide range of box sizes see Specifications Section Box Weight and Size Capacities The 3M Matic case sealing machines have been designed and manufactured in compliance with the legal requirements at the date of inception 3M Matic 7000r 70...

Page 14: ...nual is passed on Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure and in addition the relevant documentation will be delivered separately 1 2 2 Manual Maintenance Keep the manual in a clean and dry place near the machine Do not remove tear or rewrite parts of the man...

Page 15: ...6 3M Matic 7000r 7000r3 Pro Page 3 2 General Information 2 2 Data for Technical Assistance and Service Agent Distributor or Local After Sale Service 2 1 Data Identifying Manufacturer and Machine For Commercial Use Only ...

Page 16: ...designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provid...

Page 17: ...y and or property damage This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Caution Warning Figure 3 1 E Stop On Off The machine is provided with a LATCHING EMERGENCY STOP BUTTON Figure 3 1 when this button is pressed it stops the machine at any point in the working cycle Maintain clear access to power cord w...

Page 18: ...e running while unattended Turn the machine off when not in use Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn peumatic and electrical supplies off and disconnect before performing any adjustments maintenance or servicing the ma...

Page 19: ...n rollers Always feed boxes into the machine by pushing only from the end of box To reduce the risk associated with muscle strain Use appropriate rigging and material handling equipment when lifting or repositioning this equipment Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with fire...

Page 20: ...he Operation Section He must never touch the running driving belts or put his hands inside any cavity The operator must pay attention to the blades during the tape replacement 3 9 Personal Safety Measures Safety glasses safety gloves safety helmet safety shoes air filters ear muffs None is required except when recommended by the user 3 10 Predictable Actions which are Incorrect and Not Allowed Nev...

Page 21: ... electrical components Skill 2a Electrical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to Work with the safety protection disconnected Check and adjust mechanical parts Carry out machine maintenance operations repairs adjustments repair electrical components He is allowed to work on live electrical panels connector blocks contr...

Page 22: ... Head Electrical Pneumatic On Off Switch w Circuit Breaker Infeed End Centering Guide Air Pressure Regulator Box Centering Proximity Sensor inside box Upper Drive Belts Column Guards Pneumatic Controls Air Pressure Regulator Centering Guide Force upper assembly air pressure counter balance Upper Drive Pressure Gauge Upper Drive Assembly Release Knob Push Button Station Start Stop Electrical Contro...

Page 23: ...o Page 11 3 13 Table of Warnings and Replacements Labels Figure 3 10 Replacement Labels 3M Part Numbers 78 8070 1421 8 2 78 8070 1329 3 78 8111 1496 2 78 8095 1141 9 78 8113 6750 3 78 8137 7406 0 78 8137 7422 7 78 8137 0886 0 3 Safety continued ...

Page 24: ... 7000r3 Pro Page 12 78 8137 7404 5 78 8070 1328 5 78 8070 1319 4 78 8098 8908 8 78 8070 1336 8 2 78 8137 1331 6 3 13 Table of Warnings and Replacements Labels continued Figure 3 11 Replacement Labels 3M Part Numbers 3 Safety continued ...

Page 25: ...Not shown 78 8070 1339 2 2 3M Logo Each side of upper assembly Not shown 78 8113 6717 2 78 8137 7405 2 78 8113 6768 5 78 8113 6769 3 CENTERING GUIDE FORCE ADJUST UPPER DRIVE ASSY FORCE ADJUST 3 13 Table of Warnings and Replacements Labels continued Figure 3 12 Replacement Labels 3M Part Numbers 3 Safety continued ...

Page 26: ...peed is 0 5m s 100 F P M Actual production rate is dependent on operator s dexterity Boxes must be 18 inches 457mm apart minimum 4 3 Operating Conditions Use in dry relatively clean environments at 5o C to 50o C 40o F to 120o F with clean dry boxes Note Machine should not be washed or subjected to conditions causing moisture condensation on components 4 4 Tape Scotch pressure sensitive film box se...

Page 27: ...d Size Capacities A Box Weight filled 5 lbs 85 lbs 2 3 kg 38 6 kg Contents must support flaps B Box Dimensions for 7000r Pro and 7000r3 Pro Machines Inches mm Boxes narrower than 8 inches 200mm may require more frequent belt replacement because of limited contact area To accommodate smaller or larger boxes machine upper taping head frame and or outer column assemblies can be repositioned as descri...

Page 28: ...rton sizes not listed on previous page Contact your 3M Representative for information Note The case sealer can accommodate most boxes within the size range listed above However if the box length in direction of seal to box height ratio is 6 or less then several boxes should be test run to assure proper machine performance Any box ratio approaching this limitation should be test run to assure perfo...

Page 29: ... straight and level box entry exit Optional exit conveyor powered or gravity can help move sealed boxes away from machine 4 10 Machine Dimensions W L H A B C F T Minimum mm 959 1180 1575 457 597 111 768 1637 Inches 37 3 4 46 1 2 62 18 23 1 2 4 3 8 30 1 4 64 1 2 Maximum mm 2642 890 Inches 104 35 Right Side Control Side F F W L T Standard Infeed Conveyor Box Travel H B C Optional Casters A A Optiona...

Page 30: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 18 ...

Page 31: ...ing and Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points indicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed ...

Page 32: ...and remove nuts and brackets using the open end spanner supplied in the tool box Figure 6 4 A cardboard box is located under the machine body Retrieve instruc tion manual for additional set up procedures The box also contains parts removed for shipping spare parts and tools Figure 6 5 6 2 Disposal of Packaging Materials The 7000r 7000r3 Pro package is composed of Wooden pallet Cardboard shipping b...

Page 33: ...upplied by the customer will be required for machine maintenance 7 4 Machine Set Up Bed Height 1 Lift the machine with belts or ropes paying attention to place the belts in the points Figure 7 2 To set the machine bed height do the following 2 Adjust machine bed height The case sealer is equipped with four 4 adjustable legs that are located at the corners of the machine frame The legs can be adjus...

Page 34: ...gure 7 5 Cut the plastic ties holding the lower taping head in position Figure 7 6 7 6 Assembly Completion Machine Set up Note A tool kit consisting of metric open end and hex socket wrenches is provided with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance see the Technical Documentation Spare Pa...

Page 35: ... the various components of the case sealer 1 Install the upper tape drum bracket on top crossbar as shown in Figure 7 7A 2 Mount the column guards shown in Figure 7 7 Remove and retain the screws and washers holding the guards on the columns for reinstallation after Bumper Supports have been mounted see Column Bumper Installation in the Installation and Set Up Section and Special Set Up Procedures...

Page 36: ... for free smooth action of taping heads 9 Ensure that the tape drum bracket assembly located on the lower taping head is mounted straight down Figure 7 8 The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extr...

Page 37: ...he end of the conveyor Tighten all four 4 screws with a 13mm wrench 6 Refer to Figure 7 10 Set the cover plates over the joint between the conveyor and the frame on each side and secure them with four 4 M8 15 screws and M8 washers 7 8 Centering Guides 1 Remove the two centering guides and four 4 M6 20 socket head screws from the package 2 Using a 5mm hex key wrench attach the centering guides to t...

Page 38: ...ue through Operation for tape loading and start up to be sure case sealer is properly adjusted to run boxes Shown is after Safety Guard is Removed 7 11 Column Cap and Bumper Supports Upper Drive Assembly With Safety Guard removed Figure 7 13 Also See Special Set Up Procedure Column Bumper Installation 1 Install Column Cap see Figure 7 12 Remove Column Cap and socket head screw parts package from c...

Page 39: ...t continued Refer to Figure 7 14 below to acquaint yourself with the various components and controls of the case sealer Also see com ponent locations in Section 3 and Manual 2 and Manual 3 for taping head components Important Always turn the air Off when machine is not in use when servicing the machine or when connecting or disconnecting air supply line Note See 7 15 Control Function Explanations ...

Page 40: ... turn push down to lock setting Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits If water collects in bottom of bowl lift up on the valve on the bottom of bowl to drain The Exhaust Valve releases exhaust air from the pneumatic circuit but column air pressure is maintained Note Column air pressure is main tained to keep the upper assembly from drop...

Page 41: ... upper assembly 1 Turn on air supply 2 Push and release switch A 10 Upper Drive Pressure Gauge As indicated in Air Pressure Regulator Gauge Upper Drive Assembly Force Adjustment Upper Drive Pressure Gauge is used as indicator of counter balance force that equalizes air pressure on the Column Cylinders and keeps Upper As sembly from dropping too quickly from raised position Adjust force higher Lowe...

Page 42: ...y Sensor on the upper drive assembly as shown in Figure 7 20 causing the upper taping head to be raised by two air cylinders The upper taping head will continue to rise above the box height so the operator can insert the box under neath the upper drive belts 3 Once the box is pushed under the upper taping head the upper drive assembly raising switch is released causing the upper drive assembly to ...

Page 43: ...tic electrical switch side of machine to start machine 3 Press Push Button Station Start Stop to start drive belts and Air Pressure Pneumatic operations 4 Feed boxes to machine allowing previous box to exit machine BEFORE feeding next box 5 Turn electrical pneumatic switch Off when machine is not in use 6 Reload and thread tape as needed 7 Be sure machine is cleaned and lubricated according to rec...

Page 44: ...op and bottom seams The carton is then expelled exit conveyor is optional 8 2 Definition of Running Model The case sealer 7000r 7000r3 Pro has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The Main Start Switch ON Figure 8 2 The Push Button Station Start is pressed Figure 8 3 8 3 1 Normal Stop Procedure The Push Button Station Stop is pressed the machine stop...

Page 45: ...this switch is tripped After power is restored this switch must be re set to the On position 9 2 Start Stop Button 9 3 Latching Emergency Stop Button 9 4 Main Air On Off Valve Regulator Filter Figure 9 1 Figure 9 2 Start Stop Up to Adjust Air On Off Valve Filter Down to Lock Solenoid Exhaust Valve Figure 9 4 Regulator Air Supply Connector Figure 9 3 9 Controls ...

Page 46: ...ator with Proximity Sensor 9 6 Initiating the Raising Actuator 9 7 Air Pressure Regulator Upper Drive Force Adjustment Upper Drive Actuator Box Direction Figure 9 5 Pneumatic Upper Drive Actuator with Proximity Sensor Figure 9 6 Figure 9 7 Box Direction 9 Controls continued ...

Page 47: ...G April 2016 3M Matic 7000r 7000r3 Pro Page 35 9 8 Upper Drive Air Regulator centering guide force adjustment 9 9 Box Conveying Tape Seal Application Figure 9 9 Figure 9 8 Box Direction 9 Controls continued ...

Page 48: ...reaker trips unplug the machine electrical cord and determine cause of overload After two minutes reset the circuit breaker Plug machine electrical cord into outlet and restart machine by Turning the On Off switch to the On position 1 Determine cause of overload and correct 2 Plug in machine 3 Turn machine switch On I to resume case sealing Important The use of an extension cord is not recommended...

Page 49: ...e Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Removing Taping Heads Procedure Changing the Tape Leg Length With upper drive assembly in raised position 1 Remove tape from upper taping head 2 Pivot up the clamp that secures the upper taping head 3 Holduppertapingheadapp...

Page 50: ...he box is not centered correctly or the Upper Drive Assembly does not contact the top of the box correctly see pressure adjustment settings and or the Troubleshooting Section Note The upper head has a unique feature for overstuffed boxes The head will raise up to 13mm 0 5 inches to compensate for this condition Important If drive belts are allowed to slip on box excessive belt wear will occur Note...

Page 51: ...cement and Threading See Manual 2 or 3 AccuGlide 3 Taping Heads 2 Inch or 3 Inch Press the LATCHING EMERGENCY STOP BUTTON 12 5 Box Size Adjustment Repeat all the operations shown in Section 11 Set Up Adjustments 12 6 Cleaning Before carrying out cleaning or maintenance operation stop the machine by turning OFF O switch on main and disconnect pneumatic and electric power Figure 12 3 12 7 Table of O...

Page 52: ...o not turn Upper and lower applying mechanisms interfere with each other Drive belts break Squeaking noise as boxes pass through machine Tape not centered on box seam Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive assembly force adjust regulator to increase the force against the top of ...

Page 53: ...w wrongly adjusted Cushion screw missing Centering guide force adjust regulator set too low Centering guide cylinder speed controls need correct adjustment Defective centering guide power valve proximity sensor misaligned with sensor receptacle Correction Disconnect the air supply Make sure main pressure regula tor reads zero Reconnect air supply and adjust regulator to read 70 PSIG 5 bar Clean or...

Page 54: ...omponent wear and over heating of drive motors The dust build up is best removed from the machine with a vacuum cleaner Depending on the number of cartons processed this cleaning should be done weekly Excessive build up that cannot be removed by vacuuming should be removed with a damp cloth 13 7 Cleaning of Cutter Blade Qualification 2 Should tape adhesive build up occur carefully wipe clean with ...

Page 55: ...ure 13 2 1 Remove and retain center plate A and four 4 screws and plain washers 2 Loosen but do not remove lock nut B 3 Loosen tension screw C until all tension is removed from belt 4 Remove four 4 screws on side of belt guard D and slide belt guard out to expose belt 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Note Pin ...

Page 56: ...e pulleys at each end of the frame The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension Each belt is adjusted separately Belt tension is obtained by tight ening the adjustment screw so that a moderate pulling force of 3 5kg 7lbs applied at the mid span as shown in Figure 13 4 will deflect the belt 25mm 1 inch This will assure positive contact between the belt a...

Page 57: ...t do not remove the lock nut with an open end wrench 3 Reset the tension on the drive belts as needed Adjust the tension screws in clockwise to increase tension or out counterclockwise to decrease tension Tighten lock nut to secure tension setting 4 Replace center plates front cover and secure with original screws To reduce the risk associated with mechanical and electrical hazards Turn peumatic a...

Page 58: ...Manual 2 One Way Tension Roller Manual 2 Tape Leg Length Adjustment Manual 2 Extended Plate Bumper Manual 2 To reduce the risk associated with mechanical and electrical hazards Turn peumatic and electrical supplies off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk associated with sharp blade hazards Keep hands and f...

Page 59: ...olumn according to the size of the box that is to be taped Refer to Figure 13 7A 1 Raise and Lock the Upper Drive Assembly Important This procedure is for authorized personnel ONLY 2 Turn off air supply electric power 3 Remove Guard see Installation and Set Up Section 7 existing holes installing Column Bumper should be visible 4 Remove Column Bumper and set screw parts package from carton 5 Positi...

Page 60: ...second spacer block under column Figure 13 8A 5 Re attach tighten the eight 8 screws and washers in each column Figure 13 8B 6 Remove existing guard and attach inner guide plate using hardware provided Figure 13 8B continued Important When the column is in the upper position the Inner Column Guard must be installed Figure 13 8B To reduce the risk associated with mechanical and electrical hazards T...

Page 61: ...on the stop bumpers as follows 1 Latch upper drive assembly in upper position turn off air and electric 2 Remove and relocate the stop bumper assembly to the desired position on both side columns Be sure that the stop bumpers are reassembled as shown and secure Figure 13 7 and Figure 15983 3 Turn on the air and electrical power to the case sealer The upper taping head will now descend only part wa...

Page 62: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 50 ...

Page 63: ..._________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ____...

Page 64: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 52 ...

Page 65: ...Nylon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity N A 15 2 Emission of Hazardous Substances Nothing to report 14 Additional Instructions 15 ...

Page 66: ...E Stop Motor Connection Motor Connection 1 1 N 5 D1 QM2 1L1 KM1 2N1 D2 2 N 6 11 12 1 2 3 4 2 PE 24V 24V 0V 0V Continued on Next Page Continued on Next Page PE PE PE X1 X1 X1 X1 PE 0V 2 PE M1 M1 U1 U1 V1 M2 M 1 M 1 PE L1 N continued on next page X1 PE 16 Technical Documentation and Information continued ...

Page 67: ... Stop S41 Start S31 13 11 13 2 BN 2 BU 12 14 A1 A1 A1 X1 X1 X1 T1 A1 A1 A2 A2 A2 X2 X2 X2 A2 A2 17 3 3 1 1 2 2 3 3 3 5 5 5 6 14 18 4 7 7 4 6 6 7 6 9 KM1 H1 M5 M3 M3 M5 W9 W7 W8 W8 W7 Y2 Y3 B1 W9 B2 W9 KM1 KA101 KA101 KA102 KA102 KA100 KA100 KA100 Box Centering Upper Assembly Raising KA101 16 Technical Diagrams Electric continued 16 Technical Documentation and Information continued ...

Page 68: ...2 12 Y1 Y1 1 2 1 20 0 20 0 V10 V10 1 1 4 5 1 2 3 V15 V15 14 14 Y2 Y2 C9A C9A C11A C11A C6B C6B C8C C8C C8A C8A C8B C8B C13A C13A C14A C14A C8F C8F C8V C8V C1A C1A C8N C8N C3A C3A 4 5 1 2 3 V14 V14 14 14 Y3 Y3 bar bar V10 V15 V17 Z3 A2 V10 Z2 A1 V16 Y1 Y3 V18 V14 Y2 C8V C8N C8F C3A C1A C9A C11A C13A C14A 7 bar C8A C8B C8C C6B 1 14 4 1 3 3 1 1 5 3 3 4 5 14 1 12 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 16 Tec...

Page 69: ...Infeed CR KA101 Box Present at Infeed Latch CR KA100 Box Centering SOL Y2 Box Contacts Raise Actuator Raise Upper Assembly PE B2 Raise Upper Assembly CR KA102 Raise Upper Assembly SOL Y3 Box Centering Open Delay Timer T1 Delay T 1 controlled Open Centering Guides Delay T 1 controlled Open Centering Guides Delay T 1 controlled Open Centering Guides Delay T 1 controlled Open Centering Guides 16 Tech...

Page 70: ... 7000r3 Pro Random Case Sealer It is suggested that the following spare parts be ordered and kept on hand continued 7000r 7000r3 Pro Qty 3M Part Number Description 2 78 8137 6303 0 Belt Drive w Hook Spare Parts Kit 7000r Part Number 78 8137 8728 6 7000r3 Part Number 78 8137 8729 4 Label Kit In the event that any labels are damaged or destroyed they must be replaced to ensure operator safety A labe...

Page 71: ...ruction manual Replacement Parts and Service Information for replacement parts ordering information Important Not all the parts listed are normally stocked items Some parts or assemblies shown are available only on special order Contact 3M Tape Dispenser Parts to confirm item availability Options and Accessories For additional information on the options and accessories listed below contact your 3M...

Page 72: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 60 ...

Page 73: ...3M Matic 7000r 7000r3 Pro Page 61 7000r 7000r3 Pro Figure 15983 Figure 15983 Figure 15967 Figure 15967 Figure 15982 Figure 15957 Figure 15958 not shown Frame Assemblies Figure 15962 Figure 15861 Figure 15950 Figure 15979 ...

Page 74: ...M Matic 7000r 7000r3 Pro Page 62 7000r 7000r3 Pro Figure 15967 21 19 8 8 8 17 12 4 10 18 16 11 7 3 5 14 15 6 9 13 2 21 6 21 1 20 Note See Parts List for Accuglide 2 and 3 information Note Part Number 19 3 Taping Head only ...

Page 75: ... 8830 4 Leaf Spring 3 15967 8 26 1002 5753 9 Screw Self Tapping 7SPX8 15967 9 78 8060 8172 1 Washer Friction 15967 10 78 8052 6271 0 Washer Tape Drum 15967 11 78 8100 1048 4 Spring Core Holder 15967 12 78 8017 9077 1 Nut M10X1 15967 13 78 8076 4742 1 Spacer Stud 15967 14 26 1000 0010 3 Washer M6 Flat 15967 15 78 8010 7169 3 Screw M6x12 Hex Hd 15967 16 78 8052 6651 3 Washer Nylon 15967 17 78 8098 8...

Page 76: ...l 2016 3M Matic 7000r 7000r3 Pro Page 64 7000r 7000r3 Pro Figure 15982 Optional Caster 17b Option 4b Option Exit Conveyor is Optional 7 21 5 6 14 26 12 13 20 23 10 1 17a 15 25 22 10 11 4a 2 3 9 8 16 25 24 18 24 19 ...

Page 77: ...ide Sliding Plane 15982 11 78 8137 6285 9 Bed Assembly w Nutzers 15982 12 78 8137 6287 5 Leg Inner 15982 13 78 8137 0641 9 Pad Foot 15982 14 78 8060 8481 6 Label Height 15982 15 78 8137 7865 7 Front Support Drive Belt 15982 16 78 8137 7837 6 Support Plate Housing 15982 17a 78 8137 7986 1 Rear Sliding Plane 15982 17b 78 8137 7987 9 Lowered Plane w Pin Assembly 15982 18 78 8137 7866 5 Casters 80 159...

Page 78: ...re 15983 6 12 37 NOTE For RAISED Position Remove 13 and Replace with 37 Also Refer to Special Set Up Procedures NOTE Plate Part 34 is located inside of column 28 23 31 17 1 2 32 20 10 10 9 3 4 25 15 28 18 30 29 16 19 27 36 2 33 21 22 11 24 25 5 7 14 37 24 8 34 38 13 18 16 35 ...

Page 79: ...yamide Coated 33X6X7 5X8 15983 17 78 8129 6313 6 Washer Galvanized 15983 18 78 8129 6312 8 Screw Bearing 15983 19 78 8060 7711 7 Screw M4X30 Galvanized 15983 20 78 8137 3616 8 Screw M6X60 Galvanized 15983 21 78 8076 4552 4 Ferrule Rod Connection Galvanized 15983 22 78 8054 8823 2 Washer 35X5 Black 15983 23 78 8059 5617 0 Screw M6X8 Set 15983 24 78 8010 7193 3 Screw M6X20 Galvanized 15983 25 26 100...

Page 80: ...7 For E Stop Information See Figure 15861 9 31 58 47 62 48 59 60 61 57 56 12 14 12 15 7 6 5 4 2 55 11 10 18 17 58 63 62 47 47 46 46 16 8 1 3 16 50 50 49 49 54 53 51 11 10 13 52 19 35 34 36 64 16 39 28 31 33 41 25 21 22 29 42 43 30 24 44 44 45 26 27 38 20 19 40 37 23 23 23 23 37 32 ...

Page 81: ...37 7893 9 E Stop M22 IY1 15957 31 78 8005 5740 3 Washer M4 Galvanized 15957 32 78 8010 7416 8 Nut M4 Hex Steel 15957 33 78 8017 9066 4 Screw M5X12 Metric 15957 34 78 8137 6352 7 Cover Emergency Button 15957 35 78 8070 1518 1 Spacer Shaft 15957 36 78 8137 8018 2 Belt Tensioner Bottom Drive 15957 37 78 8137 8009 1 Pin Idler Pulley 15957 38 26 1003 6918 5 Nut M10 Plastic Insert Hex Flange 15957 39 26...

Page 82: ...016 3M Matic 7000r 7000r3 Pro Page 70 7000r 7000r3 Pro Figure 15958 23 1 29 38 37 27 17 20 8 33 32 21 22 34 10 9 25 25 35 40 39 36 37 3 3 2 4 19 30 31 28 5 13 11 6 4 15 14 3 3 10 10 5 6 7 12 21 16 18 21 24 5 26 19 9 ...

Page 83: ... Screw M8X20 Soc Hd Hex Soc Dr 15958 19 78 8017 9318 9 Washer 8mm Plain 15958 20 78 8137 8008 3 Support Gearmotor 15958 21 26 1000 0010 3 Washer M6 Flat 15958 22 78 8070 1523 1 Screw TCEI 1 4 28 FIL X 3 4 15958 23 26 1003 7957 2 Screw M6X16 Soc Hd Hex Hd 15958 24 78 8052 6709 9 Washer Special 15958 25 78 8052 6710 7 Pulley 15958 26 78 8137 8009 1 Pin Idler Pulley 15958 27 26 1001 9843 6 Screw M6X1...

Page 84: ... 7000r 7000r3 Pro Figure 15979 5 5 8 38 17 51 27 14 28 37 21 20 46 48 11 10 56 59 5 30 3 7 9 6 6 47 4 5 54 53 24 30 32 12 29 34 22 12 18 17 19 15 36 50 16 48 45 27 31 55 58 49 56 17 27 26 58 57 33 25 35 56 13 26 52 24 32 39 42 2 40 41 43 1 A 23 A 44 44 ...

Page 85: ... 7520 2 Screw M3X20 15979 28 78 8060 7519 4 Screw M3X25 15979 29 78 8054 8783 8 Washer Special 15979 30 78 8059 5517 2 Nut M3 Self Locking Zinc Pl 15979 31 78 8054 8784 6 Block Chain 15979 32 78 8056 3945 3 E Ring M4 15979 33 78 8054 8785 3 Rod Threaded Right Left 15979 34 78 8010 7418 4 Nut M6 Hex Steel 15979 35 26 1003 7963 0 Screw M8X16 Soc Hd 15979 36 78 8137 0995 9 Cover Chain 15979 37 26 100...

Page 86: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 74 7000r 7000r3 Pro 14 Figure 15950 15 15 12 14 7 13 1 11 12 5 4 3 10 9 6 8 2 ...

Page 87: ...ex Hd 15860 5 78 8005 5741 1 Washer M5 Flat 15860 6 78 8010 7417 6 Nut M5 Hex Steel 15860 7 78 8137 7852 5 Bracket Cable Chain 15860 8 78 8137 7853 3 Cover Grey Housing 15860 9 78 8010 7157 8 Screw M4X10 Hex Hd 15860 10 78 8017 9018 5 Washer M4 Special 15860 11 78 8060 7826 3 Screw M4X16 Hex Hd 15860 12 78 8005 5740 3 Washer 4mm Nickel 15860 13 78 8028 8222 1 Nut M4 Hex Steel 15860 14 78 8137 0966...

Page 88: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 76 7000r 7000r3 Pro Figure 15861 21 22 25 26 29 24 23 30 27 27 28 15 3 20 17 16 19 18 13 1 9 6 4 10 8 7 12 11 5 4 14 2 2 13 2 14 32 31 33 34 35 36 37 ...

Page 89: ...861 16 78 8129 6469 6 Nut M20 x 1 5 Special 15861 17 78 8137 7893 9 Housing Black M22 IY1 15861 18 78 8137 6353 5 Emergency Button 15861 19 78 8137 0797 9 Terminal Switch 15861 20 78 8060 8413 9 Screw M4 x 12 Soc Hd 15861 21 78 8137 7737 8 Junction Box 15861 22 78 8137 7741 0 Bracket Junction Box 15861 23 78 8137 0607 0 Cable Strain Relief 15861 24 78 8129 6469 6 Nut Cable Strain Relief 15861 25 7...

Page 90: ...il 2016 3M Matic 7000r 7000r3 Pro Page 78 7000r 7000r3 Pro 30 26 29 16 27 25 31 28 14 14 24 28 10 9 18 19 17 9 10 8 11 7 19 15 2 16 13 20 1 A 1 3 24 12 28 20 7 17 A 23 22 21 3 4 5 6 14 16 32 33 15 12 Figure 15962 ...

Page 91: ...7704 8 Silencer MWSPL F 1 8 15962 15 26 1005 6893 5 Fitting GIR 31990610 15962 16 78 8137 7701 4 Coil 22 ø8 BA 2W 24VDC UR 15962 17 78 8137 7954 9 Regulator Centering Assembly 15962 18 78 8137 7702 2 Regulator SY1 1 4 08 15962 19 78 8060 7690 3 Cap RA 019 1 8 15962 20 78 8137 7955 6 Solenoid Valve Assembly 15962 21 78 8137 7709 7 Cylinder 1213400205CN 15962 22 78 8076 4903 9 Hinge D5040 A SMC 1596...

Page 92: ...NA ENG April 2016 3M Matic 7000r 7000r3 Pro Page 80 ...

Page 93: ... safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic Accuglide 3 Type 11400 Upper and Lower High Speed Taping Heads 2 Inch Serial For reference record machine serial number here ...

Page 94: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page ii ...

Page 95: ...l Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Accuglide 3 2 inch Type 11400 Serial Number 13282 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI...

Page 96: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page iv ...

Page 97: ...operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identi...

Page 98: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page vi ...

Page 99: ...lation Guidelines 8 Tape Leg Length 8 Tape Width Adjustment 8 Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 15 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tap...

Page 100: ... the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable time after receipt thereof 3M at its option will replace the equipment or refund the purchase price 3M shall have...

Page 101: ...m of regular slotted containers These taping heads are incorporated into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Tapi...

Page 102: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 2 ...

Page 103: ...al is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure...

Page 104: ...ler Allow only properly trained and qualified personnel to operate and or service this equipment CAUTION To reduce the risk associated with muscle strain Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with impact hazards Place the taping head on a smooth level surface when maintaining o...

Page 105: ...t Numbers Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 Important Safeguards continued ...

Page 106: ...s Tape Leg Length 5 Box Size Capacities For use with center seam regular slotted containers When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 ...

Page 107: ...m 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 142mm 5 5 8 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 ...

Page 108: ...completely staggered so only one tape seal is being applied at one time Note AccuGlide 3 High Speed Upper Taping Head is supplied with a buffing arm guard Adjustments to guard may be required to install taping head into some older design case sealers 4 Mounting studs are provided with the taping head but special installations may require alternate mounting means 5 Box hold down guide skis should b...

Page 109: ...pe Supply Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Oran...

Page 110: ...g needle down until tape travels between apply plate and ears of apply arm Position 4 until extends past apply roller When threaded adhe sive side of tape should face knurled rollers at position 2 and also position 3 6 Cut away any excess tape Important Do not cut against apply roller roller damage could occur Tape Loading Lower Taping Head 1 Remove the lower taping head from the conveyor bed or a...

Page 111: ... flange of drum Adhere tape lead end to threading needle as shown Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller Excess tape can be cut with a scissors at applying roller To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutof...

Page 112: ...arance between blade and guard by slowly pivoting blade guard back Blade Guard The blade guard covers the blade whenever a box is not being taped Periodically check to be sure the blade guard is functioning properly and returning to cover the blade Replace any defective parts Blade Oiler Pad To reduce adhesive build up the taping heads are equipped with a factory pre lubricated felt oiler pad that...

Page 113: ...nt damage Never wash down or subject taping heads to conditions causing moisture condens ation on components Serious equipment damage could result Applying Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws With no area on the shaft to grip the shaft often turns when attempt ing to remove the second screw To ease removal of second screw a 5mm hex socket has b...

Page 114: ...se an adjustable wrench or 25mm open end wrench 2 Using 5mm Hex Wrench turn tape drum shaft in out to center tape web 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alignment Tape Drum Friction Brake Figure 5 3 The tape drum friction brake on taping head is pre set for normal operation to prevent tape roll over travel Should tensionadjustment...

Page 115: ...Figure 5 5 The one way tension roller is factory set When replacing this assembly the roller must have 0 5 kg 1 lb min tangential force when turning To Adjust Tension 1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn adjusting nut with socket wrench provided until required force of approximately 0 5 kg to 0 ...

Page 116: ...x head screws and remove the brush from normal position A on side frame 2 Remount and secure brush in posi tion A A on side frame forward of normal location with original fasteners 3 Remove cut off bracket extensions from position B 4 Remount cut off bracket extensions in forward position B B 5 Remove retain one way tension roller assembly from slot C in frame 6 Remount tension roller assembly nea...

Page 117: ... tension roller Check for adhesive build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tensio...

Page 118: ... is not correctly positioned The one way tension roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems...

Page 119: ...ower Taping Head 2 inch Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under n...

Page 120: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 20 ...

Page 121: ...each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service In...

Page 122: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 22 ...

Page 123: ...ril 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 23 Tape Head Figures AccuGlide 3 2 inch AccuGlide 3 2 Figure 10919 Figure 10920 Figure 10921 Figure 10922 Figure 10925 Figure 10923 Figure 10924 Figure 10401 ...

Page 124: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 24 AccuGlide 3 2 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 Figure 10925 Upper Head ...

Page 125: ...ler 10925 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 22 78 8076 4500 3 Stud Mounting ...

Page 126: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10922 Upper and Lower Heads AccuGlide 3 2 ...

Page 127: ...er Knurled Assembly 10922 6 78 8070 1266 7 Roller Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assembly Applying Roller 10922 15 26 ...

Page 128: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 28 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 Upper Head AccuGlide 3 2 ...

Page 129: ... Arm Sub Assembly 10919 2 78 8137 3301 7 Buffing Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

Page 130: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 30 Figure 10923 Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 Upper and Lower Heads AccuGlide 3 2 ...

Page 131: ...1 Shaft Pivot Buffing 10923 4 78 8017 9082 1 Bearing Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 2 ...

Page 132: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 32 Figure 10921 Upper and Lower Heads AccuGlide 3 2 ...

Page 133: ...aft Blade Guard 10921 7 26 1005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 3308 2 Slide Extension 10921 16 26...

Page 134: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 34 Figure 10401 Upper and Lower Heads AccuGlide 3 2 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 ...

Page 135: ... Wide 10401 5 78 8098 8749 6 Tape Drum 10401 6 78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape ...

Page 136: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 36 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 Lower Head AccuGlide 3 2 ...

Page 137: ...er 10924 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924 22 78 8076 4500 3 Stud Mountin...

Page 138: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 38 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 Lower Head AccuGlide 3 2 ...

Page 139: ...Arm Sub Assembly 10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

Page 140: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 40 ...

Page 141: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 41 ...

Page 142: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 42 ...

Page 143: ...l safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic Accuglide 3 Type 11400 Upper and Lower High Speed Taping Heads 3 Inch Serial For reference record machine serial number here...

Page 144: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page ii ...

Page 145: ...l Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Accuglide 3 3 inch Type 11400 Serial Number 13282 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI...

Page 146: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page iv ...

Page 147: ...operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identi...

Page 148: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page vi ...

Page 149: ...lation Guidelines 8 Tape Leg Length 8 Tape Width Adjustment 8 Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 15 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tap...

Page 150: ... the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable time after receipt thereof 3M at its option will replace the equipment or refund the purchase price 3M shall have...

Page 151: ...m of regular slotted containers These taping heads are incorporated into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Tapi...

Page 152: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 2 ...

Page 153: ...al is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure...

Page 154: ...ler Allow only properly trained and qualified personnel to operate and or service this equipment CAUTION To reduce the risk associated with muscle strain Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with impact hazards Place the taping head on a smooth level surface when maintaining o...

Page 155: ...are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Important Safeguards continued 78 8070 1335 0 Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 Figure 1 1 Replacement Labels 3M Part Numbers ...

Page 156: ...aximum Length 150mm 6 inches Unlimited Height 120mm 4 3 4 inches most 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operati...

Page 157: ...m 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 142mm 5 5 8 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 ...

Page 158: ...completely staggered so only one tape seal is being applied at one time Note AccuGlide 3 High Speed Upper Taping Head is supplied with a buffing arm guard Adjustments to guard may be required to install taping head into some older design case sealers 4 Mounting studs are provided with the taping head but special installations may require alternate mounting means 5 Box hold down guide skis should b...

Page 159: ...pe Supply Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Oran...

Page 160: ...g needle down until tape travels between apply plate and ears of apply arm Position 4 until extends past apply roller When threaded adhe sive side of tape should face knurled rollers at position 2 and also position 3 6 Cut away any excess tape Important Do not cut against apply roller roller damage could occur Tape Loading Lower Taping Head 1 Remove the lower taping head from the conveyor bed or a...

Page 161: ... flange of drum Adhere tape lead end to threading needle as shown Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller Excess tape can be cut with a scissors at applying roller To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutof...

Page 162: ...arance between blade and guard by slowly pivoting blade guard back Blade Guard The blade guard covers the blade whenever a box is not being taped Periodically check to be sure the blade guard is functioning properly and returning to cover the blade Replace any defective parts Blade Oiler Pad To reduce adhesive build up the taping heads are equipped with a factory pre lubricated felt oiler pad that...

Page 163: ... build up should be wiped off with a damp cloth Cleaning should be done once per month depending on the number and type of boxes used If the boxes used are dirty or if the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown ins...

Page 164: ...se an adjustable wrench or 25mm open end wrench 2 Using 5mm Hex Wrench turn tape drum shaft in out to center tape web 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alignment Tape Drum Friction Brake Figure 5 3 The tape drum friction brake on taping head is pre set for normal operation to prevent tape roll over travel Should tensionadjustment...

Page 165: ...t spring pressure see Figure 5 4B One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this assembly the roller must have 0 5 kg 1 lb min tangential force when turning To Adjust Tension 1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn adjusting nut with socket wrench pr...

Page 166: ...x head screws and remove the brush from normal position A on side frame 2 Remount and secure brush in posi tion A A on side frame forward of normal location with original fasteners 3 Remove cut off bracket extensions from position B 4 Remount cut off bracket extensions in forward position B B 5 Remove retain one way tension roller assembly from slot C in frame 6 Remount tension roller assembly nea...

Page 167: ...tension roller Check for adhesive build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension...

Page 168: ... is not correctly positioned The one way tension roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems...

Page 169: ...ower Taping Head 3 inch Qty Part Number Description 1 78 8028 7899 7 Blade 89mm 3 5 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under no...

Page 170: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 20 ...

Page 171: ...each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service In...

Page 172: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 22 ...

Page 173: ... 3M Matic Accuglide 3 3 Inch Taping Head Page 23 AccuGlide 3 3 Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10402 Tape Head AccuGlide 3 3 inch Figure 10932 Upper Figure 10931 Lower ...

Page 174: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 24 AccuGlide 3 3 Figure 10932 Upper Head ...

Page 175: ...rew Hex Hd M6 x 12 10932 15 78 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19 78 8017 9077 1 Nut Self Locking M10 x 1 10932 20 78 8054 8799 4 Roller Wrap 10932 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10932 22 78 8076 4500 3 Stud Mounting not shown 10932 23 78 8076 524...

Page 176: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 26 AccuGlide 3 3 14 15 15 16 16 Figure 10929 Upper and Lower Heads ...

Page 177: ... 4737 1 Roller Assembly Knurled 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10 x 85 W Hexagon 10929 11 78 8017 9074 8 Washer Nylon 15mm 10929 12 26 1004 5510 9 Washer Friction 10929 13 78 8052 6567 1 Spring Compression 10929 14 78 8137 1392 8 Assembly Applyi...

Page 178: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 28 AccuGlide 3 3 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10926 Upper Head ...

Page 179: ...Buffing Arm Sub Assembly 10926 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052 6580 4 Spacer 10926 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10926 8 78 8137 3311 6 Spring Upper 100 fpm 10926 9 78 8070 1244 4 Holder Spring ...

Page 180: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 30 AccuGlide 3 3 Figure 10930 Upper and Lower Heads 1 6 7 7 3 8 5 5 4 4 9 9 6 ...

Page 181: ... 8137 3302 5 Link R H Assembly 10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78 8137 3305 8 Spacer Applying Pivot 10930 8 78 8137 3313 2 Shaft Pivot Applying 10930 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk ...

Page 182: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 32 AccuGlide 3 3 3 2 4 8 11 12 10 10 11 13 13 14 15 14 15 17 18 16 16 9 9 7 7 5 Figure 10928 Upper and Lower Heads ...

Page 183: ... Guard 10928 7 26 1005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10928 12 78 8052 6602 6 Spring Cutter 10928 13 78 8017 9132 4 Pivot Cutter Lever 10928 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10928 15 78 8070 1216 2 Slide Extension 10928 1...

Page 184: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 34 AccuGlide 3 3 Figure 10402 Upper and Lower Heads 4 9 14 20 4 2 8 9 10 17 15 11 16 13 13 13 13 14 12 13 7 7 1 3 7 6 5 ...

Page 185: ...Wide 10402 5 78 8098 8828 8 Tape Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Core Holder 10402 11 78 8017 9077 1 Nut Self Locking M10 x 1 10402 12 78 8100 1050 0 Spacer Bracket 10402 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10402 14 78 8133 9641 9 Tape D...

Page 186: ... ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 36 AccuGlide 3 3 26 8 2 4 8 13 32 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 31 31 23 23 5 Figure 10931 Lower Head ...

Page 187: ...rew Hex Hd M6 x 12 10931 15 78 8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 19 78 8017 9077 1 Nut Self Locking M10 x 1 10931 20 78 8054 8799 4 Roller Wrap 10931 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10931 22 78 8076 4500 3 Stud Mounting not shown 10931 23 78 8076 ...

Page 188: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 38 AccuGlide 3 3 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10927 Lower Head ...

Page 189: ...00 9 Buffing Arm Sub Assembly 10927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580 4 Spacer 10927 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10927 8 78 8137 3312 4 Spring Lower 100 fpm 10927 9 78 8070 1244 4 Holder Spring ...

Page 190: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 40 ...

Page 191: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 41 ...

Page 192: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 42 ...

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