2iB SC10 Installation And User Manual Download Page 3

 

 

4.

 

SC10 Operation 

Snore or Snooze Control.  The SC10 Snore Controller monitors the electrical motor current via a 4-20mA output current 
transformer (CT).  By monitoring the centrifugal pump current the SC10 detects the low current when no or little fluid is being 
discharged (called snoring) and stops the pump from running dry for extended periods.  When low current is detected the unit 
stops the pump.  Note that Snore Control can work on both three-phase and single-phase motors. 

The SC10 then pauses the pump operation for a time.  The length of pause time before the next pump cycle is automatically 
calculated. This pause time increases and decreases automatically to adjust to inflow based upon the time required for the last 
pump run. The target duration of the pump run time is set via dip switches.  The adaptive control algorithm will automatically 
adjust the pump pause time to try to achieve the target run time. 

Float Switch Support.  The SC10 can operate the pump with no level sensors.  Or, it can utilise external level (float) switches 
either as the primary means of control or in combination with the snore control. Options Include: 

 

Timer start, Snore stop 

 

High level start, Snore stop 

 

High Level start, Low Level stop 

 

Push button start, Snore stop 

 

Push button start, Low Level stop 

 

Push button stop, Timer start 

 

Push button stop, High level start 

 

The start button will start the pump anytime that it is pushed and it will continue to run until the pump is again snoring or the 
low level switch activates. 

The SC10 also has a pump cleaning feature.  The pump will stop periodically to allow a backflush as water runs back down the 
discharge hose.  This helps clear the impellor and the suction strainer of debris reducing the chance of blockage and cavitation, 
as well as increasing the flow rate and efficiency. 

Start-up of the SC10.  The SC10 will normally start the pump 30 Seconds after start-up.  The pump will run until a stop condition 
is reach – snoring is detected or the stop/low float is activated.  This pump start will not occur if the stop/low float is active. 

4.1

 

Snoring Detection Explained 

What is Snoring? 

When the pump starts sucking air (called snoring) the pump flowrate and the pump current drop.  This drop in current can be 
detected by the SC10.  This effect is shown in the graph below. 

The Stop Current Setpoint 

The  Stop  Current  Setpoint  is  the  current  below  which  the 
SC10 considers the pump to be snoring. 

As shown in this graph, the pump runs at a Normal Running 
Current until it begins snoring – indicated in the graph with 
Pump starts snoring here.  At this point the current drops to 
a lower level. 

If  this  lower  Snoring  Current  is  less  than  the  Stop  Current 
Setpoint
 then the SC10 stops the pump. 

What is the Current Window? 

The  normal  way  of  setting  the  Stop  Current  Setpoint  is  to 
press the Set button when the pump is snoring (see section 
5.6).    When  the  Set  button  is  pressed,  the  Stop  Current 
Setpoint  
is  set  to  the  measured  pump  current  plus  the 
Current Window.  (Stop Current Setpoint = Measured Current 
+ Current Window.)  This is done so that the SC10 can reliably detect the snoring condition. 

An Example 

The operator is commissioning the pump which has a 0-100 Amp CT.  They press Start.  The pump runs normal at a current of 70% 
(70 Amps), then the pump snores and the measured current drops to 50% (50 Amps).  The operator hears the pump snoring and 
presses the Set button combination. 

If the Current Window DIP switches are set for a 10% current window then the Stop Current Setpoint is loaded with 60%. 

Summary of Contents for SC10

Page 1: ...SC10 Single Pump Controller Installation and User Manual ...

Page 2: ...ations To ensure accuracy and reliability screened twisted pair cable is to be used for connection of the Current Transducer for measuring the pump motor current 3 2 Remote Snoring Setup Controls for Operator Safety The Stop Current Setpoint can be set and adjusted using pushbuttons on the front of the pump starter control panel This enables the pump setup commissioning and setpoint adjustment to ...

Page 3: ...elps clear the impellor and the suction strainer of debris reducing the chance of blockage and cavitation as well as increasing the flow rate and efficiency Start up of the SC10 The SC10 will normally start the pump 30 Seconds after start up The pump will run until a stop condition is reach snoring is detected or the stop low float is activated This pump start will not occur if the stop low float ...

Page 4: ...CT In the circumstance that this isn t achievable there are four current range dip switch selections available 100 50 25 and 12 5 that increases the current percentage display providing full scale set point ranging setting i e if you have a 0 100 CT with a 50 Amp full load current the output is only 4mA to 12mA and the percentage of current displayed will only be 50 by switching dip switch 2 50 on...

Page 5: ...6 7 8 9 on front of SC10 CT Fault diagnostic monitoring of CT Sump Low Sump High Failed to Run pump called to run no current detected 5 5 Stop Low Level Switch Invert If a low level switch is used then the switch contact status needs to be set to normally open or closed Ref DIP Switch 10 on front of SC10 Tip If both the High and Low Level Switches are the same and their contacts close when the flo...

Page 6: ...int Adjustment An additional adjustment method is by using the up and down buttons independently By pushing the up or down button it will adjust the stop current threshold to the user s desired value as a percentage of CT current Note This settings is non volatile It is stored through power cycles of the SC10 6 Display and LED Indication 6 1 Current Display PA PAUSING Pump is Pausing CL CLEANING P...

Page 7: ...nected to terminals 7 and 9 Ensure installed 4 20mA CT is correct range for installed load The pump stops although it is not snoring Ensure the inhibit low float input is not activated Stop current setpoint requires adjustment as it is set too high Adjust the stop current setpoint to a lower value If using the Set functionality during commissioning then adjust the Current Window to a lower value T...

Page 8: ...ides 24VDC drive for CT Operating Temp 0 55 degrees Celsius Run Relay Contact Rating 5 A 48 VAC Resistive 1 5 A 48 VAC Pilot duty AC12 Alarm Contact Rating 5 A 48 VAC Resistive 1 5 A 48 VAC Pilot duty AC12 Dimensions W 106 5mm x H 90 50 mm x D 59mm Material PC ABS Mounting 35mm Din rail mounted Weight 300 g Certification EN 61000 6 3 2007 A1 AC FCC Part 15B 90 5mm ...

Page 9: ...9 9 SC10 Connections See section 12 Reference for terminal identification Figure 1 SC10 Front Panel Figure 2 Connections ...

Page 10: ...el PanelStart Remote Start Start Inputs Stop Inputs 5 Overload Reset Remote Set Point Up Remote Set Point Down Remote Threshold Set DIN Common O L 2 Emergency Stop 2 3 4 5 6 7 8 9 10 11 K1 Pump Run DIN 1 DIN 2 DIN 3 DIN 4 DIN 5 4 20mA 4 20mA 1 6 12 13 14 15 16 17 18 19 20 21 24 VAC A 24 VAC N 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 Ref Line 8 Ref Line 7 Ref Line 23 OL Ref Line 11 24 VAC A ...

Page 11: ...nts in a few different ways Rated Current FLC Amps CT Rating Amps SC10 Current Range At Rated Current SC10 will Display Range DIP Switches SW 1 SW 2 An Example Optimal setup for an 8kW Pump Based on 11 1 above Option 1 As above 8 6 20 100 off off 30 30 of the range really is a bit low It would be best to adjust the range to increase the measurement Option 2 Change the Range Setting on the SC10 8 6...

Page 12: ... Run Relay 4 5 Alarm Relay 6 7 Pump Current CT 4 20mA 8 9 Digital Inputs DIN Common 10 DIN 1 Start High Float 11 DIN 2 Stop Low Float 12 DIN 3 Up Pushbutton 13 DIN 4 Down Pushbutton 14 DIN 5 Set Pushbutton 15 DIN 8 Remote Config Mode 18 No Connection 19 27 Do not use AIN Loop Power 28 Modbus RTU RS485 A 29 B 30 Earth 31 No Connection 32 36 LED Indicators Power On Power is Present Flash Unit starti...

Page 13: ...ses will be ignored Addressing Modbus addresses are indexed from 1 in the following table The address in the Modbus packet is 1 less than that address There is inconsistency between Modbus implementations about whether the addresses start from 0 or 1 so if you are not reading the value that you expect then consider reading the previous or next address Register Address Coil Discrete Address Read On...

Page 14: ...p Fails to Run Pump Run Relay Active but no current was detected 6 Unused 7 Unused 8 Unused 9 RO Pump Control State 0 Initial State 1 Pump Pausing waiting for Pause Timer to expire 2 Pump Running 3 Low Level active Pump Stopped 4 High Level active Pump Running 5 Pump is pausing to flush pump 6 Pump is starting Pump not yet running 10 RO Pump Current Percentage with 1 decimal place e g 125 12 5 11 ...

Page 15: ...llowing conditions are met 1 Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer 2 Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distribution 3 The name of the author may not be used to e...

Page 16: ...B Pty Ltd 4 Barkala St Wellington Point QLD Australia Tel 61 7 3822 1005 Fax 61 7 3822 1008 support 2ib com au www 2ib com au 2018 2IB Pty Ltd All Rights Reserved SC10 Installation and User Manual V20180709 ...

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