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FV541   Rev.  T  7/18/2018

Page 4    

Sweat Solder Adapter Installation Instructions - STEP 1

STEP 1.1

Measure distance from finished wall to the center line of the fixture 

spud.  If necessary, cut water supply pipe 1-1/4” shorter than this 

measurement. Deburr by chamfering O.D. and I.D of end of water 

supply pipe.

STEP 1.3

Measure distance from finished wall to first thread of sweat solder 

adapter.  If necessary, cut chrome cover tube this length.

STEP 1.4

Slide wall escutcheon over chrome cover tube and slide both 

items over water supply pipe.  Press wall escutcheon flush against 

finished wall and tighten set screw with hex wrench (supplied) to 

secure it in place.

STEP 1.2

Slide threaded sweat solder adapter onto water supply pipe until 

shoulder stops on end of pipe. Then sweat-solder the adapter to 

water supply pipe.  

STEP 2.1

Install control stop assembly by threading it onto water supply pipe 

and tightening with a smooth jawed wrench.  Apply thread seal-

ing compound or pipe tape to male NPT thread on sweat solder 

adapter only.

Prior to turning on main water supply line ensure all stop valves 

are closed off tight by using a flathead screwdriver and turning 

the stop valve adjustment screw clockwise

.

Apply sealing 

compound here

Control Stop Installation Instructions - STEP 2

Using a flathead screwdriver, turning 

counterclockwise,  flush  supply  line 

by opening the control stop.  Turning 

clockwise will close control stop.

STEP 2.2

When all stop valves are properly connected to the water supply 

line and water pressure is available open the control stop using a 

flathead screwdriver and turning the stop valve adjustment screw 

counterclockwise.

Allow the water supply line to flush any debris or sediment that may 

be present in the line.

Close the control stop once the lines are completely flushed.

Figure 1

Figure 2

NOTE: Before installation, turn off water supplies to existing fixture and remove flushometer if replacing an existing device.

Sweat Solder Adapter

Set Screw

Chrome Cover Tube

Wall Escutcheon

Finished Wall

Water Supply Pipe

C of Fixture Spud

L

Содержание AquaSense ZTR Series

Страница 1: ...ng incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excl...

Страница 2: ...h Con nection Vacuum Breaker Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Sweat Kit Valve Assembly Magic Magnet Batteries Spud Flush Con nection Vacuum Breaker Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Sweat Kit Batteries 3 32 5 64 Allen Wrench Supplied Flat Head Screwdriver Non toothed Wrench ...

Страница 3: ...or alternative flushing methods The control stop has internal siphon guard protection vandal resistant stop cap sweat solder kit and cast wall flange with set screw All internal and external gaskets and seals are chloramine resistant NOTE The information in this manual is subject to change at any time without notice Installations may be performed at different times of construction by different ind...

Страница 4: ...ench Apply thread seal ing compound or pipe tape to male NPT thread on sweat solder adapter only Prior to turning on main water supply line ensure all stop valves are closed off tight by using a flathead screwdriver and turning the stop valve adjustment screw clockwise Apply sealing compound here Control Stop Installation Instructions STEP 2 Using a flathead screwdriver turning counterclockwise fl...

Страница 5: ...he 3 32 Allen Wrench to loosen the internal set screw until it stops Screw will retract into the base to eliminate loss STEP 4 2 Rotate cap clockwise and pull cap up to remove STEP 4 3 Disconnect black solenoid plug before accessing batteries STEP 3 4 Assemble and secure the vacuum breaker tube assembly and spud nut assembly to the flush valve and fixture spud by hand tightening the spud nut and v...

Страница 6: ...DO NOT mix and match Standard Alkaline and Long Life Lithium Batteries Utilize open space within the sensor cap to store the connected RED power connectors and BLACK solenoid connectors See Figure 8 2 Insert sealed battery housing into sensor cap Ensure sticker on top of sealed battery housing is oriented properly with the WHITE arrow pointing toward the sensor lens See Figure 8 1 Hardwire Install...

Страница 7: ... minimum of 1 4 STEP 5B 3 Secure RED wire to Positive and BLACK wire to Negative screw terminals on HW6 Connect ZTR HW directly to HW6 Power Converter Recommended if one to two ZTR flush valves are powered by one HW6 Optional Junction Box recommended when three or more ZTR flush valves utilize one HW6 Figure 11 Figure 12 Figure 13 MJ HW6 18 AWG MIN MAX LENGTH 40 ...

Страница 8: ...e a 5 64 allen wrench to remove the two cap screws from the sensor cap and remove the sensor cap See Figure 17 Disconnect black solenoid plug Figure 17 Solenoid connecting wire Metal Sensor Cap Retrofit Installation Instructions STEP 6 5 For Hardwired Only Disconnect the red sensor plug and loosen the wire supply tube Remove both the wire supply tube and escutcheon Keep for metal sensor cap instal...

Страница 9: ...ith a flat head screwdriver Insert four batteries supplied into sealed battery housing and ensure the batteries are inserted in the correct orientation Reattach top to the sealed battery bousing STEP 6 10 Connect sealed battery housing to sensor lens via RED connectors by aligning arrows and pressing together Utilize open space within the sensor cap to store the connected RED power connectors and ...

Страница 10: ... and place sensor cap on valve body Rotate sensor cap counter clockwise until the set screw is visible in the sensor cap hole and the sensor is facing forward Using the 3 32 allen wrench provided rotate the set screw clockwise to secure the cap Figure 26 STEP 1 A courtesy flush can be enabled for the ZTR flushometer where the valve will automatically flush at a specified interval based on customer...

Страница 11: ... new detection range will be calibrated and set Figure 28 Accessing Piston Kit 1 Turn off water supply and press manual override button to relieve all water pressure 2 Remove valve cap to expose ring insert Using the M3 Allen Wrench remove the 4 screws and the ring insert 3 Remove the remaining 2 screws and the solenoid flange 4 Remove the piston kit from the valve body and inspect for damage to t...

Страница 12: ...range 35 to 80 psi running water pressure Piston and or solenoid plugged or dam aged Remove Piston and or Solenoid to exam ine for damage or plugging Clean piston solenoid orifice if plugged Replace solenoid kit if solenoid diaphragm is damaged Low or no power allowing solenoid to move to open position but not enough power to return to closed position Replace batteries or restore power if hardwire...

Страница 13: ... 0 5 1 0 GPF Item 7 PTR6203 EU Piston Kit 0 125 0 25 GPF Item 7 PTR6203 EU ULF Manual Override Button Assy Item 9 PTR6200 24 Flange O Ring Item 6 PTR6200 M ring Flange Screws for Valves with Metal Caps Item 4 PTR6200 M S VR Filter 1 28 1 6 gpf Item 10 P6000 FA Filter 1 0 0 5 gpf Item 10 PTR6203 FA Sealed Battery Housing Item 31 PTR6200 BATT Hardwired Cap Product No Valve Cap 1 1 gpf Item 32 Valve ...

Страница 14: ...Item 7 PTR6203 EU Piston Kit 0 125 0 25 GPF Item 7 PTR6203 EU ULF Manual Override Button Assy Item 9 PTR6200 24 Flange O Ring Item 6 PTR6200 M ring Flange Screws for Valves with Metal Caps Item 4 PTR6200 M S VR Filter 1 28 1 6 gpf Item 10 P6000 FA Filter 1 0 0 5 gpf Item 10 PTR6203 FA Sealed Battery Housing Item 31 PTR6200 BATT Hardwired Cap Product No Metal Valve Cap 1 1 gpf Item 32 Metal Valve C...

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