background image

16

9. ADJUSTMENT OF THE ACTUATOR WITH A FITTING

After placing the actuator on the fitting and checking its attachment, the following adjusting procedure should be used:

1)  Bring the actuator into an intermediate position by the hand.
2)  

Connect the actuator to the AC mains and check the correct sense of output shaft rotation by starting the actuator 
midway between the dead points of the working stroke for a short time. When viewing into the control box, 
the output shaft should rotate clockwise in the CLOSE direction.

3)  

Move the actuator electrically near the CLOSE position and complete the adjusting operation by settingthe actuator 
precisely to the CLOSE position, employing the handwheel. In this position, set the position-limit switching unit (CLOSE 
position-limit microswitch PZ) and the resistance or current transmitter, accordingto Points 5e and 5d, respectively.

4)  

Bring the output shaft into the position in which the CLOSE signalling switch (SZ) should change over. Adjustment 
of the CLOSE signalling switch (SZ) should be made, according to Point 5b.

5)  

Move the output shaft of the actuator by the required number of revolutions and set the OPEN position-limit switch 
(PO) and the resistance transmitter, according to Point 5e and 5d, respectively. The position-limit and signalling 
switches as well as the position transmitter should be checked repeatedly.

6)  

Bring the output shaft into the position in which the OPEN signalling switch (SO) should change over. Adjust 
the OPEN signalling switches (SO), according to Point 5b.

Caution!

The cover of the control box should be removed so that it is displaced in the direction of extended axis of the output 

shaft of the actuator, taking care to avoid any damage to the position indicator. When mounting the fitting on 
the pipeline, the fitting should be brought into the midway position by means of the handwheel. By starting the electric 
motor for a short time, check that the actuator rotates in the correct direction. If this is not the case, the two phase 
conductors should be mutually reversed on the terminal board.

10. OPERATION AND MAINTENANCE

Depending on the operating conditions, the operation of rotary actuators usually involves only the transmission of 

pulses, as required for the individual functions. In the event of a power supply failure, readjust the controlled device by 
the handwheel. If the actuator has been connected in the circuit of automatic equipment (which does not imply 
the control mode) it is advisable that manual remote control units are connected in the circuit so that the actuator can 
be controlled even if a failure of the automatic equipment occurs.

It is the operator’s duty to ensure that the actuator is given the prescribed maintenance attention and is protected 

against the harmful effects of ambient and climatic conditions not included in the Clause „ Operating conditions“.

Within half a year at the latest from putting the actuator into operation and then at least once a year, it is necessary to 

properly tighten the bolts connecting the valve with the actuator. The bolts are to be tightened in a cross-wise manner. 

Lubrication

The actuators are lubricated with plastic consistent lubricants or gearbox oil PP80.

Actuators with plastic lubricant 

The types of lubricant and amounts are listed in the table. 
Lubricants in the drive units supplied are designed to last the entire useful life of the unit.
During the time when the drive units are in use, it is not necessary to change or monitor the amount 

of the lubricant. 

The actuators with plastic lubricant are labelled 

„Filled: solid grease“

 on the power box at the side of 

the hand-wheel. 

 

Note:

 

The Ciatim 221 lubricant is designed for the friction points of rubber bushings against metal surfaces, roller 

brake, the hub of an outer cogged wheel of a planetary-gear differential (for locations of friction between the shaft 
and other surfaces).

52 030 

0,30

52 031, 52 032 

0,50

52 033, 52 034 

0,70

Type number 

of drive unit 

Amount of lubricant 

(kg) 

T1

(-25 – +70 °C)

CIATIM – 201 GOST 6267-74
CIATIM – 221 GOST 9433-80

CIATIM – 221

GOST 9433-80

U1

(-40 – +55 °C)

UCHL1

(-50 – +55 °C)

CHL1

(-60 – +40 °C)

Type of lubricant for specific climatic conditions and temperature 

Содержание MODACT MON 100/130-100

Страница 1: ...Electric Multi turn Actuators 1 10 MOUNTING INSTRUCTIONS MOUNTING INSTRUCTIONS Type numbers 52 030 52 036 Type numbers 52 030 52 032...

Страница 2: ......

Страница 3: ...heated up blown out air is drawn in the motor again For air inlet the minimum distance from the wall is 40 mm Therefore the space in which the motor is located should be sufficiently large clean and v...

Страница 4: ...million cycles with operation time during which the output shaft is moving at least 250 hours Service life in operating hours h depends on load and number of switching Not always high frequency of sw...

Страница 5: ...se asynchronous motor 1 drives via countershaft gearing 2 the sun gear of differential gear unit 2 which is enclosed in the supporting actuator box power gear transmission 3 In the mechanical power co...

Страница 6: ...nit 14 Transmitter adjusting mechanism 15 Resistance position transmitter with mechanical position indicator 16 Position limit switching unit 17 Anti condensation heater 66 Fixing screws 67 Basic cont...

Страница 7: ...e division of the band between the points of maximum and minimum tripping torque and thus for more accurate adjustment of the torque outside the factory in a location where no loading stand is availab...

Страница 8: ...t of the working stroke of the actuator except the narrow band about the end positions The signalling switch should close before the position limit switch while the output shaft is still moving The up...

Страница 9: ...cal position indicator is always 160 for different values of working stroke of the actuator and thus for different amounts of displacement of the camshaft in the signalling unit This ensure that at an...

Страница 10: ...cator 42 Resistance transmitter 43 Pinion of resistance transmitter Fig 7 Resistance transmitter with position indicator Legend K 1 Gear K 2 Drive gear K 3 Adjusting gear 47 Lock screw of adjusting ge...

Страница 11: ...Then the required gear of the pair of gears fitted on the transmitter shaft should be brought into engagement The gear of a smaller diameter is designated A whereas the larger gear is designated B Ad...

Страница 12: ...range of 9 to 16 V with 20 mA current Note The transmitter characteristic has two branches A descending one and an ascending one with respect to the CLOSE position Z Setting of current position trans...

Страница 13: ...nd 20 depressed and release them after a single blink of LED In this way the option menu 4 1 Calibration of current 4 mA is entered 4 1 Calibration of current 4 mA Connect the ammeter to testing termi...

Страница 14: ...the rod should shift out again If this is not the case turn the screw 56 or 59 by a small amount 5 Readjust the fitting to the OPEN position by the required number of revolutions making use of the act...

Страница 15: ...documentation Any discrepancy defect or damage should be immediately reported to the supplier When the unpacked actuator is not immediately installed it should be stored at a dust free location with...

Страница 16: ...case the two phase conductors should be mutually reversed on the terminal board 10 OPERATION AND MAINTENANCE Depending on the operating conditions the operation of rotary actuators usually involves o...

Страница 17: ...he change over gear round a suitable amount with respect to the output shaft For this purpose the change over gearis provided with two slots for a connecting spline Moreover the change over gear can b...

Страница 18: ...94 2735 2 3 4 8 26 x x U x x MON MOP 95 125 7 C 63 95 125 7 1xx7070 8AB 0 09 630 0 36 2 2 49 x x C x x MON MOP 100 210 9 C 210 9 1xx7070 6AA 0 18 850 0 74 2 3 49 x x 0 x x MON MOP 100 185 15 C 185 15...

Страница 19: ...00 1330 35 1xx7107 4AA 3 1420 6 40 5 6 87 x x 7 x x MON MOP 1100 1530 63 500 1100 1530 63 1xx9113 4LA 5 5 1440 12 10 6 8 109 x x 9 x x MON MOP 1250 1640 45 630 1250 1640 45 1xx7134 6AA 5 5 950 12 80 5...

Страница 20: ...30 8 7 4 3 50 x x 5 x NJ MONJ 95 124 145 63 95 124 145 1LF7090 2 1 5 2845 9 25 4 5 51 52 031 x x F x NJ MONJ 150 195 40 100 150 195 40 1LF7083 4 0 75 1405 4 8 3 9 41 x x 9 x NJ MONJ 160 208 65 100 160...

Страница 21: ...ers are given in Tables 1 2 including designation In this position give the number or letter corresponding to the required parameters MODACT MON MOP MONJ Control MODACT MONJ MON MOP Without signalling...

Страница 22: ...375 234 445 Type marking 52 036 xxxxN design A 52 036 xxxxN design B 1 C D E A B C 757 463 750 712 418 705 Type marking H A 97 C A 298 C B 484 342 178 MAX 963 J K E G F B 375 Non passable punch throug...

Страница 23: ...694 200 144 350 455 145 382 123 519 288 807 250 190 410 540 178 442 153 598 328 926 375 234 470 Type marking 1x cable bushing M 20x1 5 10 14 mm 1x cable bushing M 25x1 5 13 18 mm external protective...

Страница 24: ...ld not be stressed by another additional force The protective extension should be made by the customer including the hole in its cover Modifications for rising spindle Type No 52 030 52 031 52 033 52...

Страница 25: ...2 140 165 254 298 M 10 M 16 M 20 M 16 M 20 4 4 4 8 8 3 4 5 5 5 12 5 20 25 20 25 40 60 80 100 120 10 12 15 16 18 14 20 24 30 40 28 41 5 53 72 72 20 30 40 50 60 50 70 90 110 120 22 5 33 43 53 5 64 6 8 1...

Страница 26: ...1 72 70 165 110 695 2 72 130 5 32 120 127 4 A B1 identical dimensions A B1 Assignment of adapters to actuators Type No Dimension mm Shape 52 030 52 031 52 033 52 035 52 032 52 034 d1 d2 f8 d3 d4 Numb...

Страница 27: ...ol BMO Position transmitter resistance V1 V2 current passive CPT1 current active DCPT DCPZ without transmitter Signalling switches SO SZ Blinker B Electric motors used For the actuators MON MOP three...

Страница 28: ...electric motor Example of one phase electric motor control MODACT MONJ actuators Example of wiring power circuits for controlling a single phase electric for selecting both directions of rotation Con...

Страница 29: ...motor Wiring diagram of MODACT MONJ electric actuators DCPT DCPZ BMO CPT1 CPT1 open close P0938 E Outlet position Control voltage 3 phase motor Wiring diagram of MODACT MON MOP electric actuators DCPT...

Страница 30: ...Z2 U2 Z1 C C 1f motor P0939 E L1 N L1 ZAV OTV mA mA Outlet position Control voltage 1 phase motor P0940 E Wiring diagram of MODACT MON MOP electric actuators 5 6 41 30 29 33 34 36 35 13 12 15 16 17 18...

Страница 31: ...IA XGK 12 88 J21 ICS available from ZPA Pe ky 1 Torque limit switches MO MZ 2337441060 to separate order Microswitch D433 B8LD available from ZPA Pe ky 1 Position limit switches PO PZ 2337441098 to se...

Страница 32: ...2785014 for the rising spindle of fitting Sealing ring 60x50 PN 029280 2 1 Sealing of output shaft 2327311090 in the control box cover 52 033 Sealing ring 200x3 PN 029281 2 1 Packing between the power...

Страница 33: ...ntrol box cover 2327311044 Sealing ring 90x80 PN 029280 2 1 Sealing of output shaft 232p7311011 in the control box cover Sealing ring 32x2 PN 029281 2 1 Sealing of glass 2327311037 of local position i...

Страница 34: ...control board 99556 3 52 031 6 Potentiometer 2 x 100 ohm 40510285 1 To be mounted on control board 99556 3 52 030 Potentiometer 2 x 100 ohm 214628650 1 To be mounted on control board for indicator 99...

Страница 35: ...n actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC Elect...

Страница 36: ...1 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz el 420 321 785 141 9 ax 420 321 785 165 420 321 785 167 e mail...

Отзывы: