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MAINTENANCE of the CURTIS 1268 MODEL CONTROLLER: 
 

WARNING! 

There are no user serviceable parts inside the controller. No attempt 

should be made to open, repair or otherwise modify the controller. Doing so may 
damage the controller and will void the warranty. 
 
The controller equipped on this vehicle is a model 1268 CURTIS separately exited 
motor controller. This controller has a self-diagnostic program built in. It will monitor 
and oversee operation of your vehicle while you drive and while it is parked. If at any 
time your vehicle fails to respond to your control, the controller may aid in the 
troubleshooting of the fault. The controller is covered with all the vehicles 
electronics. DO NOT spray high pressure air or water directly at any of the 
components. 
The controller uses an internal capacitor to maintain its service program and monitor 
feature. This means a constant battery draw; though it is very low amp, if the vehicle 
is to remain unused for more than 1-2 weeks, ALWAYS turn the Tow/Run switch to 
the Tow position. 
 
 
 
GENERAL MAINTENANCE 
 
As the new owner of an electric vehicle, constant care and maintenance will give you 
many years of continual use. Certain tools may be required for periodic maintenance 
and they are readily available at most hardware or auto parts stores. 
 
a) Tire pressure: The 10 inch aluminum wheels equipped on the car requires 25psi at 

all times. 

b) Grease: There are four (4) grease points on the vehicle; One on each steering 

spindle, one on the rack and pinion and one on the steering middle shaft. Use of a 
grease gun will be required for maintaining. 

c) Rear End: The vehicle has a Direct Helical Drive Transaxle. It is a splash lube 

system with built in ventilation. The drain plug on the bottom cover is also used 
for filling the unit. From total empty, the axle should take 8-12 ounces of a 90 
weight gear lube. 

d) 

Batteries: Special care should be taken with the battery pack in this vehicle. 

Constant cleaning of the battery set will NOT cause damage. It is best to keep 
them as clean as possible at all times. Battery water should be checked constantly 
until you find out how your batteries consume and dissipate water. NEVER let 
your batteries run on low or no water. Damage will be caused immediately to 
exposed cell plates. 

e) Electronics: Battery cables, motor wires, contact and controller wires, and any plug 

connections should be checked for proper torque (70 inch pounds) and tightness 
once a month. The Tow switch should be engaged during any check of electric 
connections. 

 

Содержание Spark

Страница 1: ...User s Guide Zone Spark Neighborhood Electric Vehicle and 6 Passenger Low Speed Vehicle...

Страница 2: ...treets up to 35 mph It can be used on a golf course or as a people mover utility car in vacation villages villa areas resort hotels private residential areas tourist scenic spots or any other place wh...

Страница 3: ...icle while under the influence of alcohol or drugs DO NOT make the vehicle climb any slope beyond its grade ability DO NOT overtake other vehicles at crossroads in blind areas or in any dangerous area...

Страница 4: ...the vehicle Children should not be allowed to play in the car Children should be seated between adults and protected by them while the car is moving III TECHNICAL DATA IV CONTROLS Locate the controls...

Страница 5: ...5...

Страница 6: ...e 12v accessory system headlights horn radio turn signals at the same time The parking brake lights will remain illuminated while the key is on and brake system is in the lock position FORWARD AND REV...

Страница 7: ...ll button Pull button out to turn on the head and tail lights Push button into the column turns off the lights ACCELERATOR PEDAL The accelerator pedal is used to control the speed of the vehicle Press...

Страница 8: ...ce the batteries are fully charged the LED will be solid green b ELCON The round indicator will display a flashing red light during the bulk of the charge cycle Once the batteries reach 80 of capacity...

Страница 9: ...ery place vehicle in wash area place the vehicle in the TOW position make sure the battery caps are tight and use a common garden hose If corrosion persists or has gone unattended and has gotten bad s...

Страница 10: ...vels If you should notice that the plate is exposed prior to charging add just enough to cover the plate then add appropriate amount after full charge Only distilled or pure water should be used to fi...

Страница 11: ...rd from the vehicles charge receptacle Charger unit is fully sealed Under no circumstances should you try to open the charger case Failure of the charger unit MUST be repaired by an authorized dealer...

Страница 12: ...tinual use Certain tools may be required for periodic maintenance and they are readily available at most hardware or auto parts stores a Tire pressure The 10 inch aluminum wheels equipped on the car r...

Страница 13: ...This will ensure the electrolyte in your batteries will remain at a high freezing point Electrolyte of a 30 charged battery will freeze and destroy the battery at 0 degrees F The steps listed below sh...

Страница 14: ...battery acid or other additives to the batteries A No The batteries have porous plates that will collect foreign objects and degrade the usefulness Anything other than distilled water should not be a...

Страница 15: ...re you are near a charging receptacle Vehicle must be plugged in for procedure a Locate LEDs on charger itself Specifically looking for full battery The battery will flash current algorithm in system...

Страница 16: ...driver side look for black sticker that says 48 VOLT Remove to expose black button c Press and hold button and connect car to the AC outlet plug in car Keep finger on button d LED on charger will flas...

Страница 17: ...17 X Troubleshooting Charts and Guides Cont...

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