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9650-000278-01 Rev. B

 ZOLL 330 Multifunction Aspirator Service Manual

3–1

Chapter 3

Replacement Part Installation

Overview

This chapter provides instructions on how to disassemble and reassemble the 330 Multifunction 
Aspirator unit, and includes the following sections:

•

Required Equipment

•

Safety Precautions

•

Battery Compartment Replacement

•

Battery Compartment Cover Replacement

•

Battery Replacement

•

Back Cover Replacement

•

Power Input Assembly Replacement

•

Exhaust Muffler Block and Baffle Replacement

•

Exhaust Muffler Foam Replacement 

•

Power Interface Module Installation

•

Smart Aspirator Module (SAM) Replacement

•

Vacuum Pump Replacement

•

UIM Adapter Board Replacement

•

UIM Stack Assembly Replacement

Required Equipment

To perform replacement installation procedures, you need the following:

•

Anti-static wrist strap

•

Torque driver with interchangeable screw and nut bits

(or torque screwdriver set and torque nut driver set)

•

Needle-nosed pliers

•

Vibra-Tite

Содержание 330

Страница 1: ...ZOLL 330 Multifunction Aspirator Service Manual 9650 000278 01 Rev B...

Страница 2: ...e trademarks and or registered trademarks of ZOLL Medical Corporation in the United States and or other countries All other trademarks are the property of their respective owners Limited Copyright Rel...

Страница 3: ...Acronyms 1 6 General Warnings 1 7 Power Use Warnings 1 7 Service Technician Safety Warnings 1 7 Technical Service 1 8 Returning a Device for Service 1 8 Chapter 1 Performing Maintenance Tests Overvie...

Страница 4: ...s 3 8 Exhaust Muffler Block and Baffle Replacement 3 11 Required Tools and Other Items 3 11 Instructions 3 11 Exhaust Muffler Foam Replacement 3 13 Required Tools and Other Items 3 13 Instructions 3 1...

Страница 5: ...ption Appendix A Maintenance Test Checklist Overview A 1 ZOLL 330 Multifunction Aspirator Maintenance Checklist A 2 Appendix B Specifications General B 1 Device Classification B 3 Emissions and Immuni...

Страница 6: ......

Страница 7: ...ultifunction Aspirator is a small extremely durable multifunction digital aspirator designed to operate in hospitals and severe or under resourced environments It can be used in prehospital field hosp...

Страница 8: ...ppropriate section within this manual for subsequent reference Product documentation is available through the ZOLL website at www zoll com From the Products menu choose Product Manuals Symbols on the...

Страница 9: ...l Protection against electric shock Type B with floating F type parts Direct Current Identifies the location to connect external DC Power Power Input Orientation Locates the DC input identifying its p...

Страница 10: ...larm limit settings Identifies the on screen alarms Attention High Priority Alarm Active Caution Medium Priority Alarm Active Warning Low Priority Alarm Active Mute Active Alarm Audible Signal Muted S...

Страница 11: ...s alert you to conditions or actions that can result in personal injury or death Caution Caution statements alert you to conditions or actions that can result in damage to the device Internal Battery...

Страница 12: ...spiration of Subglottic Secretions PMC Periodic Maintenance Check CPR Cardiopulmonary Resuscitation psig Pounds per Square Inch Gage CPU Central Processor Unit RF Radio Frequency dBA Decibel RGA Retur...

Страница 13: ...a three wire receptacle is not available a qualified electrician must install one in accordance with the governing electrical code Do not under any circumstances remove the grounding conductor from t...

Страница 14: ...ing a unit to the ZOLL Technical Service Department for repair obtain a service request SR number from the service representative The Lithium ion battery should remain inside the unit Follow direction...

Страница 15: ...A ZOLL 330 Multifunction Aspirator Maintenance Tests Checklist to record results of the maintenance tests Testing Guidelines Observe the following guidelines when performing maintenance tests Schedul...

Страница 16: ...is not required to assemble the test setup Use the valve to perform Cosmetic and Hardware test 1 6 See 1 0 Cosmetic and Hardware Tests in this chapter Assembling the Test Setup To assemble the test se...

Страница 17: ...Cal button after pressing press cancel to exit from the popup Press the Main Menu button Press the Accept button Press the Mute Cancel button Run a procedure and press the Standby button Aspirator re...

Страница 18: ...riteria Vacuum Setting 8 of Setting 2 mm Hg Measured Vacuum 8 of Setting 2 mm Hg Smart Flow ON Pass Fail 2 2 550 Max mm Hg Pass Range 504 596 Pass Range 504 596 o o 2 3 20 mm Hg Pass Range 16 4 23 6 P...

Страница 19: ...f the intermittent cycle 3 Record the Minimum Vacuum maximum pressure level achieved during the Off phase of the intermittent cycle 4 Record the overall Pass or Fail for the two measurements Testing D...

Страница 20: ......

Страница 21: ...ction Aspirator Service Codes This section describes service codes provides a list of service codes and their associated alarm description and the Service Kit part number or other resolution for resto...

Страница 22: ...orrect the situation Service Code Alarm Name Mitigation Resolution 1001 Self Check Failure Pneumatic System Alarm triggers when the vacuum pump fails to operate or fails to provide the flow required t...

Страница 23: ...ter 1175 Self Check Failure Internal COMM Alarm triggers when the internal communication bus and the host are not able to communicate with the sub assemblies If this failure occurs restart the aspirat...

Страница 24: ...aspirator and contact the service center for additional information Mitigation Info Internal COMM Manually Aspirate Patient Backup Aspirator Contact Service Center 1475 Self Check Failure Internal CO...

Страница 25: ...operation could stop at any time To continue operation you should connect external power When external power is connected the alarm priority decreases to Low Priority replace the aspirator and contact...

Страница 26: ......

Страница 27: ...ement Battery Replacement Back Cover Replacement Power Input Assembly Replacement Exhaust Muffler Block and Baffle Replacement Exhaust Muffler Foam Replacement Power Interface Module Installation Smar...

Страница 28: ...discharge high voltage or when you are working on energized equipment The remaining sections provide installation instructions for each replaceable part Replacement Part Installation Procedures Observ...

Страница 29: ...crewing the four 6 32 x 5 16 screws Save these screws 2 Remove the battery by unscrewing the four 6 32 x 2 1 4 screws and then disconnect the plug from its connector Save these screws 3 Remove the fou...

Страница 30: ...ean screws and apply Vibra Tite to each screw re insert then tighten the four 6 32 x 2 1 4 screws to secure the battery Torque 9 in lbs Bit Size 2 Phillips 6 Re install the battery compartment cover C...

Страница 31: ...er being replaced by unscrewing the four 6 32 x 5 16 screws Save these screws 2 Remove backing from the bumper feet then place one at each corner of the new battery compartment cover 3 Position the ne...

Страница 32: ...attery by unscrewing the four 6 32 x 2 1 4 screws and then disconnect the plug from its connector Save these screws 3 Connect the new battery by attaching its cable to the battery connector pull light...

Страница 33: ...ver with handle exhaust muffler housing and dovetail mounting studs Clean screws and apply Vibra Tite to each screw then insert and loosely thread the four 6 32 x 2 screws Tighten screws in a crossing...

Страница 34: ...e the four 8 32 x 3 screws on the Exhaust Muffler baffle 2 Remove the two 10 32 Keps nuts and the four 6 32 x 2 screws that secure the back cover to the aspirator chassis Save these screws and nuts Re...

Страница 35: ...locking tabs can break when attempting to release them from the assembly Use caution when trying to release them 11 Insert the new power input assembly into the connector panel socket and tug pull on...

Страница 36: ...crews and apply Vibra Tite to each screw then insert and loosely thread screws in a crossing pattern Tighten screws in a crossing pattern then tighten the two 10 32 Keps nuts and the four 6 32 x 2 scr...

Страница 37: ...s bit Vibra Tite Instructions Step Action 1 Remove the four 8 32 x 3 screws on the Exhaust Muffler Baffle and then remove the baffle and its intake plate Save these screws 2 Pull the muffler foam from...

Страница 38: ...ew Torque 5 in lbs Bit Size 2 Phillips 5 Insert the muffler foam into the Exhaust Muffler Block Note Do not compress push down on the muffler foam 6 Align the Exhaust Muffler Baffle so that the long s...

Страница 39: ...old muffler foam from the Exhaust Muffler Block 3 Insert the new muffler foam into the Exhaust Muffler Block Note Do not compress push down on the muffler foam 4 Align the Exhaust Muffler Baffle so t...

Страница 40: ...baffle 2 Remove the two 10 32 Keps nuts and the four 6 32 x 2 screws that secure the back cover to the aspirator chassis Save these screws and nuts Remove the back cover by pulling it from the aspira...

Страница 41: ...1 Remove the four 4 40 x 5 16 screws holding the PIM board to the aspirator module Save these screws 12 Lift the defective PIM board off the module 13 Position the new PIM Board on the aspirator modul...

Страница 42: ...crews and apply Vibra Tite to each screw then insert and loosely thread screws in a crossing pattern Tighten screws in a crossing pattern and then tighten the two 10 32 Keps nuts and the four 6 32 x 2...

Страница 43: ...four 6 32 x 2 screws that secure the back cover to the aspirator chassis Save these screws and nuts Remove the back cover by pulling it from the aspirator 3 Remove the 4 40 x 1 4 screw on the dovetai...

Страница 44: ...Disconnect the wires connecting the SAM board to the 2 way valve Lift the defective SAM board off the chassis 11 Remove the clamp from the clear tubing attached to the SAM board and then remove the cl...

Страница 45: ...bracket and tighten Torque 5 in lbs Bit Size 1 Phillips 21 Attach the back cover to the aspirator module and align cover with handle exhaust muffler housing and dovetail mounting studs Clean screws a...

Страница 46: ...rews that secure the back cover to the aspirator chassis Save these screws and nuts Remove the back cover by pulling it from the aspirator 3 Remove the 4 40 x 1 4 screw on the dovetail mounting bracke...

Страница 47: ...nosed pliers 10 On the right of the chassis disconnect the end of the white tube connected to the top of pump assembly Note Take precautions not to crack or otherwise damage the white tubing If the tu...

Страница 48: ...sis front Reconnect the end of the white tube coming from the vacuum pump on the opposite side to the side of the vacuum pump manifold On the left side of the chassis secure the white tubes with a tie...

Страница 49: ...in lbs Bit Size 2 Phillips 32 Re install the front case assembly Clean screws and apply Vibra Tite to the two 4 40 x 1 4 screws insert the screws into the center of the dovetail mounting bracket and...

Страница 50: ...the Exhaust Muffler baffle 2 Remove the two 10 32 Keps nuts and the four 6 32 x 2 screws that secure the back cover to the aspirator chassis Save these screws and nuts Remove the back cover by pullin...

Страница 51: ...d J3 connector 14 Reconnect the Buzzer cable to the UIM Adapter Board J4 connector 15 Reconnect UIM Stack Assembly by mating the UIM Stack Assembly J4 connector with the UIM Adapter cable J1 connector...

Страница 52: ...Size 2 Phillips Note Before tightening the screws make sure that the Exhaust Muffler Baffle is aligned so that the long side found on the top of the baffle is on the left and the short side is on the...

Страница 53: ...xhaust Muffler baffle 2 Remove the two 10 32 Keps nuts and the four 6 32 x 2 screws that secure the back cover to the aspirator chassis Save these screws and nuts Remove the back cover by pulling it f...

Страница 54: ...g bracket and tighten Torque 5 in lbs Bit Size 1 Phillips 10 Reconnect the ribbon cable to the PIM board and then press down on the two locking tabs ears to lock down the cable connector 11 Attach the...

Страница 55: ...zed ZOLL distributor or directly from ZOLL Medical Corporation The prices for parts are available from ZOLL Medical Corporation s Technical Service Department When ordering parts please provide the fo...

Страница 56: ...mber 2 Find the item number in the table that follows the pictures to obtain the part number and description Determining Replacement Part Item Number Follow these steps to identify a replacement part...

Страница 57: ...Replacement Parts 9650 000278 01 Rev B ZOLL 330 Multifunction Aspirator Service Manual 4 3...

Страница 58: ...Replacement Parts 4 4 www zoll com 9650 000278 01 Rev B...

Страница 59: ...Replacement Parts 9650 000278 01 Rev B ZOLL 330 Multifunction Aspirator Service Manual 4 5...

Страница 60: ......

Страница 61: ...Replacement Parts 9650 000278 01 Rev B ZOLL 330 Multifunction Aspirator Service Manual 4 7...

Страница 62: ...Replacement Parts 4 8 www zoll com 9650 000278 01 Rev B...

Страница 63: ...Replacement Parts 9650 000278 01 Rev B ZOLL 330 Multifunction Aspirator Service Manual 4 9...

Страница 64: ...Replacement Parts 4 10 www zoll com 9650 000278 01 Rev B...

Страница 65: ...Replacement Parts 9650 000278 01 Rev B ZOLL 330 Multifunction Aspirator Service Manual 4 11...

Страница 66: ...Replacement Parts 4 12 www zoll com 9650 000278 01 Rev B...

Страница 67: ...Replacement Parts 9650 000278 01 Rev B ZOLL 330 Multifunction Aspirator Service Manual 4 13...

Страница 68: ...Replacement Parts 4 14 www zoll com 9650 000278 01 Rev B...

Страница 69: ...AINLESS STEEL ZINC PLATED 6 340 0130 00 GASKET STRIP 0 250 X 1 50 7 1889 000025 ASSEMBLY ASPIRATOR MODULE 8 358 0440 04 SCREW PHILLIPS PAN HEAD 4 40 X 1 4 STEEL ZINC PLATED RoHS 9 358 0632 32 SCREW PH...

Страница 70: ...EOPRENE SANDWICH F F 8 32 THREAD W COUNTERSINK 26 9320 001134 CHASSIS SAM M330 ASPIRATOR 27 9320 001135 BRACKET DOVETAIL STABILIZER M330 28 357 0440 04 SCREW PHILLIPS FLAT HEAD 4 40 X STEEL ZINC PLATE...

Страница 71: ...001907 TUBING TYGON CLEAR 3 16 x 5 16 x 1 0 47 9500 001905 TUBING SILICONE WHITE 5 16 x 9 16 x 5 5 48 9500 001906 TUBING TYGON CLEAR 3 16 x 5 16 x 4 0 49 9500 001904 TUBING SILICONE WHITE 5 16 x 9 16...

Страница 72: ...IPS FLAT HEAD 6 32 x 1 4 UNDERCUT STEEL RoHS 67 358 0632 04 SCREW PHILLIPS PAN HEAD SS 6 32 X 1 4 68 357 0832 04 SCREW PHILLIPS FLAT HEAD SS 8 32 x 1 4 RoHS 69 9301 000801 02 ASSY PCB POWER INTERFACE...

Страница 73: ...lection canister is part of the pneumatic system It collects fluids and prevents patient waste from entering the aspirator The Vacuum Port is a 3 8 inch barbed port on the top of the aspirator Gas fro...

Страница 74: ...Functional Description 5 2 www zoll com 9650 000278 01 Rev B Figure 5 1 Pneumatic Design Diagram...

Страница 75: ...B ZOLL 330 Multifunction Aspirator Service Manual A 1 Appendix A Maintenance Test Checklist Overview Use the checklist on the following pages to record the results of the maintenance tests and keep i...

Страница 76: ...Equipment Manufacturer Model SN Calibration Due Date Calibrated Pressure Gauge Cosmetic and Hardware Tests Performance Tests continued 1 1 Pass Fail Smart Flow OFF 1 2 Pass Fail 2 8 Pass Fail 1 3 Pass...

Страница 77: ...____________________________________________________________________________ _____________________________________________________________________________________ Additional Comments _________________...

Страница 78: ......

Страница 79: ...50 mm Hg Adjustable 60 to 400 mm Hg Adjustable 60 to 220 mm Hg Adjustable 10 to 40 mm Hg Intermittent Vacuum Range ON OFF Times Vacuum Level Adjustable 10 to 200 mm Hg ON OFF Times 5 to 40 seconds FRE...

Страница 80: ...ower supply cable that ZOLL provides with the device Operating Time Internal Battery 3 hours using settings defined in ISO 10079 1 2015 for battery operation testing Aspirator Temperature Ranges Opera...

Страница 81: ...rt BF Type B with floating F type parts Degree of Protection against Harmful Ingress of Water and solids Protection with soft case and rain flap IP33 Liquid Spraying water Solid 2 5mm diameter and gre...

Страница 82: ...use RF energy only for their internal function Therefore their RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions CISPR 11 Class B The...

Страница 83: ...insulation for protection under normal conditions and is earthed for protection under single fault conditions This method relies on protection from electric shock by providing the basic insulation and...

Страница 84: ......

Страница 85: ...ntenance Test Checklist A 1 A 3 Maintenance Tests 1 1 1 5 330 PM Test Kit 1 2 Assembling the Test Setup 1 2 Before You Begin 1 1 Bleed Valve Test 1 5 Cosmetic and Hardware Tests 1 3 Overview 1 1 Perfo...

Страница 86: ...nt Parts 4 2 Determining Replacement Part Item Number 4 2 Replacement Part List 4 15 Returning a unit for service 1 8 S Service Manual Updates 1 2 Specifications B 1 B 5 Basic Safety B 5 Device Classi...

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