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4
© Copyright 2019 Zoeller
®
Co. All rights reserved.
© Copyright 2019 Zoeller
®
Co. All rights reserved.
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8
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11
12
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15
16
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1
2
4
10
5
6
6
202-C
202-A & B
Service Parts
QWIK JON
®
ULTIMA
202-A & B
202-C
202-D
10/06 thru
5/16
6/16 thru
Current
6/18 thru
Current
Item
Description
Part No.
Part No.
Part No.
1
Qwik Jon
®
Ultima sewage removal system
202-1000
202-1000
202-1000
2
Replacement pump with discharge pipe
017374
017374
155546
3
Tank cover with discharge fittings
017373
017373
017373
4
Tank
018500
018500
018500
5
Seal
017350
017350
017350
6
Float switch assembly/ piggyback foat style
018501
018501
N/A
Float switch hardware assembly
N/A
N/A
155581
7
Toilet bowl
202-2000
202-2000
202-2000
8
Toilet tank with cover 1.6 GPF (6.1 LPF) (left handed)
202-3000
N/A
N/A
Toilet tank with cover 1.6 GPF (6.1 LPF) (right handed)
202-3001
N/A
N/A
Toilet tank with cover 1.28 GPF (4.8 LPF) (left handed)
N/A
202-3002
202-3002
Toilet tank with cover 1.28 GPF (4.8 LPF) (right handed)
N/A
202-3003
202-3003
9
Toilet tank cover
150012
154032
154032
10
Rubber coupling with hose clamps
151563
151563
151563
11
Extension kit for behind the wall installation
10-3050
10-3050
10-3050
12
Tank-to-toilet hardware
017360
154048
154048
13
Flush valve replacement kit - 1.6 GPF (6.1 LPF)
150658
N/A
N/A
Flush valve replacement kit - 1.28 GPF (4.8 LPF)
N/A
152587
152587
14
Fill valve assembly with tube - 1.6 GPF (6.1 LPF)
150823
N/A
N/A
Fill valve assembly with tube - 1.28 GPF (4.8 LPF)
N/A
152588
152588
15
Flush valve assembly
150824
154029
154029
16
Flapper with clip and chain
150825
N/A
N/A
SK2605
Condition
Possible Cause
Remedy
PUMP WILL NOT START OR RUN.
Low voltage, blown fuse, open circuit
Have a qualified electrician check fuse and
circuit.
Impeller bound
Contact a Zoeller Service Center.
Motor or wiring shorted
Debris on float switch
Remove debris
PUMP STARTS TOO SOON.
Float “ON” point is adjusted too low
Raise the float stops, make sure the float is
between the two stops.
WATER LEVEL EXCESSIVE BEFORE PUMP
TURNS ON.
Float “ON” point adjusted to high
Lower the upper float stop.
PUMP WILL NOT SHUT OFF OR RUNS TOO LONG
BEFORE WATER IS PUMPED.
Pump not plugged into piggyback float
switch receptacle
Ensure pump is not plugged directly into
the outlet. Plug pump into piggyback
float switch receptacle.
Debris under float
Remove debris from around float.
Faulty float switch
Contact a Zoeller Service Center.
Float “OFF” point adjusted too low
Raise the lower float stop.
Pump is air locked
Make sure vent hole in discharge pipe is
clear.
Water level too low
Raise the lower float stop.
Waste material has accumulated
blocking flow of material
Hold flush handle down on toilet for 15
seconds. If unit will not clear, unplug
and wait 30 minutes. Plug unit back in
and repeat. If unit still will not turn off,
it will need to be opened and the debris
relocated.
PUMP OPERATES BUT DELIVERS LITTLE OR
NO WATER.
Debris around intake
Clean area around intake.
Blockage in discharge pipe
Remove pipe and flush out debris.
Low or incorrect voltage
Have a qualified electrician check house
wiring.
Damaged Impeller
Contact a Zoeller Service Center.
Incorrect float adjustment
Contact Product Support Department.
Pump is air locked
Make sure vent hole in discharge pipe
is clear.
Vertical lift too high
Change discharge piping or contact
Product Support Department.
Before servicing a pump, always shut off the
main power breaker and then unplug the pump - making
sure you are not standing in water and are wearing
insulated protective sole shoes. Under flooded conditions,
contact your local electric company or a qualified licensed
electrician for disconnecting electrical service prior to pump
removal.
Submersible pumps contain oil which become
pressured and hot under operating conditions.
Allow 2-1/2 hours
after disconnecting before attempting service.
If the above checklist does not solve the problem, consult Zoeller
Product Support Department 1 (800) 928-7867 or 1(502) 778-2731-
Do
not
attempt to service or otherwise disassemble pump.
CAUTION
Do not dispose of feminine sanitary products,
disposable diapers, dish rags, etc. in the QWIK JON
®
ULTIMA . They
may jam the pump or other plumbing lines and cause malfunction.
CARE OF FINISH:
Soap and water is all that is recommended for
cleaning the outside of the tank. Other cleaning products may
cause discoloration and scratching.
