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© Copyright 2007 Zoeller Co. All rights reserved.

Splicing Underground Wires

Splicing of wires to be buried must be done according to the National Electrical Code. Wire connectors or splicing means installed on conductors 
for direct burial shall be listed for such use.

Start-up and Maintenance

Before placing the equipment into operation the following must be 
checked:
• 

Septic tank and/or pump chamber should be pumped and cleaned 
prior to in stal la tion in existing system.

• 

Septic tank  and/or pump chamber must be watertight.

• 

Installation needs to be according to instructions.

• 

Installation should include an easy access riser and tamper resistant 
lid.

• 

Filter assembly needs to be in place and secure.

• 

Float tree needs to be in place, secure and adjusted for proper 
cycling.

• Make 

sure 

fl

 oat switches are free to move within the basin.

• 

Be sure electrical connections are watertight and conform  

 

 to the Uniform Building Code and the National Electrical  

 

 Code  (NEC).

• 

 Fill the septic tank  and/or pump chamber with water and check the   
 system for operation.

After installing the pump into the containment area with ad e quate 
sub mer gence, open the discharge valve fully.  Start the unit using manual 
controls.  If 

fl

 ow is appreciably less than rated per for mance, pump may 

be air locked.  To expel trapped air, jog the unit several times, using 
the manual con trols.
Have a quali

fi

 ed electrician take voltage and current mea sure ments 

on the black wire of single phase.  Record these read ings in the 
space provided in the “Owner’s Information” section on the front this 
manual for future ref er ence.

Be sure to complete all items such as installing the lid on the riser, 
securely closing the control panel, and checking the sys tem op er a tion 
have been com plet ed before placing the system into ser vice.

Routine maintenance should include:
• Service 

fi

 lter in STEP system and/or septic tank.

•  Clean pump screen.
•  Make sure the check valve is functioning properly.
• Check wire connections.
•  Make sure the weep hole is clear.
•  Make sure the 

fl

 oat switches are free to move within the basin.

•  Make sure there are no leaks in the plumbing.
•  Make sure there is no excessive noise while the pump is 
 running.

  

 

ELECTRICAL PRECAUTIONS-

 Before servicing a pump, always shut off the main power breaker and then unplug 

the pump - making sure you are not standing in water and wearing insulated protective sole shoes.  Under 

fl

 ooded conditions, contact 

your local electric company or a quali

fi

 ed licensed electrician for disconnecting electrical service prior to pump removal.  

If the above checklist does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. 

Service must be by Zoeller Authorized Service Stations.

Troubleshooting and Service Checklist

COMMON CAUSES

Check fuse, low voltage, over load open, open or incorrect wiring, open switch, impeller or 

seal bound mechanically, defective capacitor or relay when used, motor or wiring shorted.  

Float assembly held down.  Switch defective, dam aged, or out of adjustment.

Incorrect voltage, negative head (discharge open lower than normal), impeller or seal 

bound mechanically, or relay, motor shorted.

Check valve stuck or none installed in long distance line, over load open, level switch(es) 

defective, sump pit too small, leak in the system.

Debris under 

fl

 oat assembly bound by pit sides or other, switch de fec tive, damaged 

or out of adjustment, leak in the system.

Check strainer housing, dis charge pipe, or if check valve is used vent hole must be 

clear.  Discharge head exceeds pump ca pac ity.  Low or incorrect voltage.  Incorrect 

motor ro ta tion. Capacitor de fec tive.  In com ing water con tain ing air or causing air to 

enter pump ing chamber.

Increased pipe friction, clogged line or check valve.  Abrasive material  and ad verse 

chem i cals could possibly deteriorate impeller and pump housing.  Check line.  Remove 

unit and inspect.

CONDITION

A.   Pump will not start or run. 

 

B.   Motor overheats and trips over load or 

blows fuse.

C.   Pump starts and stops too often.

 

D.   Pump will not shut off. 

 

 

E.   Pump operates but delivers little or no 

water. 

F.   Drop in head and/or capacity after a 

 

period of use.  

 

Содержание FM2102

Страница 1: ...tion Should further assistance be necessary please call our Technical Service department at 1 800 928 PUMP Safety Instructions 1 Limited Warranty 2 Preinstallation Information 2 Pump Performance Data 3 4 Electrical Data 5 Major Components 5 Pump Installation and Wiring Diagram 6 System Wiring Instructions 6 Splicing Underground Wires 7 Start up and Maintenance 7 Troubleshooting Service Checklist 7...

Страница 2: ...er sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection end were to get wet 7 Make sure the pump electrical supply circuitisequippedwithfusesorcircuitbreakersofproper capacity A separate branch circuit is recommended and Limited Warranty Manufacturerwarrants tothepurchaserandsubsequentownerduring thewa...

Страница 3: ...401 ft 122 2m Liters Gal 3 4 HP 120 36 6 80 24 4 11 6 43 9 13 1 49 6 13 0 49 2 14 1 53 4 40 12 2 14 5 54 9 1 2 HP 7 STAGE 360 400 26 9 36 3 7 6 240 160 200 48 8 73 2 61 2 0 9 6 7 1 44 7 40 1 35 2 9 3 11 8 10 6 280 85 3 28 8 7 6 104 112 120 360 109 7 3 2 12 1 21 2 5 6 97 5 320 3 4 HP 10 STAGE 7 STAGE Liters 177 ft 54 0m 9 4 5 5 Gal 12 1 14 4 35 6 20 8 45 8 54 5 1 2 HP 5 STAGE 1 2 HP 5 STAGE 440 480...

Страница 4: ...2 3 35 9 Gal 135 9 129 5 122 3 Liters 3 4 HP 5 10 20 15 25 30 35 40 0 20 40 60 80 100 140 120 20 140 40 60 80 100 120 0 8 16 24 32 40 180 220 200 160 240 48 56 64 72 54 9 180 220 200 67 1 61 140 160 42 7 48 8 77 6 20 5 51 9 13 7 7 1 17 2 26 9 65 1 22 3 18 7 84 4 70 8 98 4 88 6 26 23 4 1 2 HP 4 STAGE 3 4 HP 6 STAGE 1 HP 7 STAGE 4 STAGE 6 STAGE 7 STAGE 129 8 124 5 120 4 Liters 137 4 141 6 311 Ft 94 ...

Страница 5: ...ine pumps are nonautomatic The use of float switches are required for the proper operation of the pump Operation of these pumps without float switches can result in failure of the pump and void the warranty A minimum of two float switches should be used in each application A pump control float switch A high water alarm float switch 4 Piping The submersible effluent turbine pump can be installed wi...

Страница 6: ...gram with the alarm for installation and check your local codes 9 Runtheappropriatepowertothecontrolpanelfromafused circuit breaker disconnect The appropriate power supply information may be found on the pump nameplate 10 To provide a suitable ground a separate ground wire green or bare at least as large as the line conductors is required It is connected from the electrical disconnect box to the c...

Страница 7: ...nections Make sure the weep hole is clear Make sure the float switches are free to move within the basin Make sure there are no leaks in the plumbing Make sure there is no excessive noise while the pump is running ELECTRICAL PRECAUTIONS Before servicing a pump always shut off the main power breaker and then unplug the pump making sure you are not standing in water and wearing insulated protective ...

Страница 8: ...Manufacturers of www zoeller com Typical Installations ALL INSTALLATIONS REQUIRE A FILTER BEFORE THE PUMP SK2220 SK2219 ZOELLER EFFLUENT TURBINE PUMP WARNING P N Z ZOELLER SEPTIC TANK SEPTIC TANK ZOELLER EFFLUENT TURBINE PUMP WARNING ELECTRICAL SHOCK HAZARD Z C O Z P N 10 1193 REV A 0ELLER PUMP CO LOUISVILLE KY NOTE Flow must be directed around the motor for cooling on 2 HP and higher units ...

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