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© Copyright 2021 Zoeller

®

 Co. All rights reserved.

Indoor Prepackaged System Installation Instructions

This set of instructions is for factory prepackaged indoor systems only. If your system is a field assembled indoor system, 

use these instructions as a guideline. If your system is an outdoor system then go to the next section in this manual that 
covers outdoor systems.

  1.  Indoor grinder pump systems are for installing at grade in an indoor 

application only. If you will be installing this system outside next 
to the residence then you will need an outdoor system.  DO NOT 
INSTALL THE INDOOR SYSTEM OUTDOORS.

  2.  Review the drawing in Fig. 5 on page 6 and the actual system to 

become familiar with the components in the grinder pump system.  
Review where the unit will be installed.  Determine where the power 
feed, inlet pipe, discharge pipe and vent will be located.

  3.  Remove the unit from the packing.  Indoor prepackaged systems 

are preassembled at the Zoeller Company and require a minimum 

of field assembly work.  All work inside the basin can be performed 

via the inspection port. There should be no reason to remove the 

cover from the basin. Pump and float switches are already set inside 

the basin.

  4.  Remove the inspection plate from the cover.  All floats are set and 

tethered for proper operation from the factory. Verify that where 

the float switches are set will work for your application. Verifying 
that the float switches are set properly and will not hang up inside 

the basin is the responsibility of the installing contractor. Float 
switches are tied in place for shipping purposes. Cut the cable tie 

around each float switch bulb or the unit will not operate properly.

  5.  Dig a hole for the basin. The basin should be located in a very low 

traffic area within 15’ of the power disconnect.  The hole should be at 
least 8” larger in diameter than the basin in order to leave 4” of backfill 

all the way around the perimeter. A minimum of 4” of compacted 

subbase is also required.  Backfill and subbase should be 1/8” to

 

3/4” pea gravel or 1/8” to 1/2” crushed stone. Also reference the 
basin installation instructions included with the unit.

  6.  The 4” inlet hub should be located between the top lip of  the basin 

and the alarm float “on” level with a minimum distance of 10 inches 
between the floor of the basin and hub. Determine the location of 

the inlet hub based upon your inlet pipe arrangement. The inlet 
hub must be used with 4” pipe.  It is best to install the inlet on the 

side of the basin opposite the float switches. Most systems are 
supplied with a field installed 4" pipe seal inlet fitting. This inlet 
fitting is installed in the basin's side-wall in a 5" hole drilled with a 

hole saw at a location lining up with the inlet pipe.

  7.  Set the basin in the hole and connect the 4" inlet pipe to the inlet 

hub using the rubber insert. Backfill around the basin with specified 

media. Care should be taken not to damage components or leave 

voids when backfilling. Finish grade of floor should be poured in 

place around the top 6” of the basin assembly.

  8.  Connect the discharge pipe, valves and vent according to all 

applicable National, State and Local plumbing codes.

  9.  Mount the control panel on the wall within 15’ of  the system.  

Connect the float switch and pump cords.

10.  Clean any debris out of the basin. Fill the basin with water and 

check the system for proper operation.

11.  Record system start-up data for future reference.

12.  Seal and secure the inspection plate to the lid using the proper 

bolts and sealant. Pouring concrete around the system can now 
be completed. 

Содержание 7011

Страница 1: ...s personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property dama...

Страница 2: ...urer subjected to misuse misapplication neglect alteration accidentoractofGod thathasnotbeeninstalled operatedormaintained inaccordancewithManufacturer sinstallationinstructions thathasbeen exposedtoo...

Страница 3: ...ntrol switches will not hang up on the grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24...

Страница 4: ...n on system installation 3 Allelectricalconnectionsincludingpumptocontrolboxandpower supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel...

Страница 5: ...f electrical shock Do not remove the power supply cord and strain relief or connect conduit directly to pump Installation and checking of electrical circuits and hardware should be performed by a qual...

Страница 6: ...All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or state plumbing codes etc Indoor Prepack...

Страница 7: ...perly 5 Dig a hole for the basin The basin should be located in a very low trafficareawithin15 ofthepowerdisconnect Theholeshouldbeat least8 largerindiameterthanthebasininordertoleave4 ofbackfill all...

Страница 8: ...LASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 S...

Страница 9: ...alled in the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set b...

Страница 10: ...curely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump po...

Страница 11: ...t and remove the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service pa...

Страница 12: ...ng insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to th...

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