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SECTION: 6.10.029

FM1798

0810

Supersedes

0807

NOTICE TO INSTALLER:  Instructions must remain with installation.

 

Congratulations on the purchase of the Zoeller 600 Series 

submersible pump. For over sixty years the name Zoeller has repre-
sented the standard for submersible dewatering and sewage pumps. 
The same high quality workmanship and easy maintenance design 
has been incorporated into this line of heavy-duty solids-handling 
submersible sewage pumps. This Zoeller pump will provide years of 
trouble-free service when installed according to the manufacturers’ 
recommendations.

Model Number: _______________ Date Code:  _______________
Serial Number:  Pump 1_____________  Pump 2_____________ 

…

 Simplex 

…

  Panel P/N ______________________________

…

 Duplex 

…

  Rail System P/N ________________________

Job Name: ____________________________________________
Distributor:
 ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage _____ Amps _____ 

OWNER’S MANUAL

600 SERIES SUBMERSIBLE NON-CLOG UNITS

 

This manual incorporates the installation, operation, mainte-

nance, and service instructions into one document to aid in the owner-
ship of a Zoeller submersible non-clog wastewater product. Please 
read and review this manual before installing the product. Follow the 
steps and procedures listed on FM0990 for a proper start-up. Many 
items contained within, when followed correctly, will not only ensure 
a long and problem-free life for the pump, but also save time and 
money during installation. Reference FM1799 for repair manual on 
600 Series Pumps. Should further assistance be necessary please 
call our Technical Service Department at 1-800-928-PUMP (7867).

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Performance Data ......................................................................... 2
Preinstallation Information .......................................................... 3
Electrical Data ............................................................................... 3
Typical Dewatering Installation ................................................... 4
Typical Sewage Installation  ........................................................ 4
Pump Wiring Instructions .........................................................5-6
Operation ....................................................................................6-7
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY 
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 
THE PUMP.

This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the 
manual, look for one of the following signal words 
and be alert to the potential for personal injury or 
property damage.
Warns of hazards that WILL cause serious personal    
injury, death or major property damage.
Warns of hazards that CAN cause serious personal 
injury, death or major property damage.
Warns of hazards that CAN cause personal injury 
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE 
VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

Owner’s Information

Product information presented 

here refl ects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

© Copyright 2010 Zoeller Co. All rights reserved.

REFER TO WARRANTY ON PAGE 2.

Содержание 600 Series

Страница 1: ...mp but also save time and money during installation Reference FM1799 for repair manual on 600 Series Pumps Should further assistance be necessary please call our Technical Service Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data 3 Typical Dewatering Installation 4 Typical Sewage Installatio...

Страница 2: ...ranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accident or act of God that has not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside sub stances including but not limited to the following sand gravel cement mud t...

Страница 3: ...tallation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Water stream will be visible from this hole during pump run periods This vent hole should be checkedperiodicallyforcloggingandcleanedasnecessary Trappedairiscaused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These sur...

Страница 4: ...ump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 3 IPS size 10 Basin must be in accordance with all applicable codes a...

Страница 5: ...ted capacitors and starting relays Your control panel should have provisions for mounting these starting components 2 All pumps require overload protection in panel Use with approved motor control that matches motor input in full load amperes with overload element s selected or adjusted in accordance with control instructions 3 Hazardous Location pumps require panels that offer intrinsically safe ...

Страница 6: ...or seal in plastic bag the terminal ends of wire leads Single Phase Installation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be pur chased separately or prewired in Zoeller control panel For components purchased separately used the diagram for installation and hookup Single phase models are nonautomatic T...

Страница 7: ...has been properly vented and tested Any person entering a basin should be wearing a harness with safety rope extending to the surface so that they can be pulled out incaseofasphyxiation Sewagewatergivesoffmethaneandhydrogen sulfide gases both of which can be highly poisonous Installation and checking of electrical circuits and hardware should be performed by a qualified electrician Pump is never t...

Страница 8: ...fective Pit too small D Pump will not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged Pump housing discharge pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pumps capacity Low or incorrect volt...

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