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© Copyright 2014 Zoeller

®

 Co. All rights reserved.

NOTICE TO INSTALLER:  Instructions must remain with installation.

OWNER’S MANUAL

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-

JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE 

PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.
Warns of hazards that WILL cause serious personal    

injury, death or major property damage.
Warns of hazards that CAN cause serious personal 

injury, death or major property damage.
Warns of hazards that CAN cause personal injury 

or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Table of Contents

REFER TO WARRANTY ON PAGE 2.

 EFFLUENT 

SEWAGE

 

X282, X284

 

X292, X293, X294, X295

 

X404, X405

 

X161, X163, X165

 

X185, X186, X188, X189

 X191

ZOELLER HAZARDOUS ENVIRONMENT PUMPS

(For Class 

I

, Division 1, Groups C & D Applications)

Explosion-Proof Motors

Model Number: ______________  Date Code: _______________

  Simplex    

 

Duplex 

Job Name: ____________________________________________
Distributor:
 ____________________________________________
Date of Purchase: _________  Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up:   Voltage _____ Amps ______ 

Owner’s Information

Safety Instructions .......................................................................1
Limited Warranty ..........................................................................2
Preinstallation Checklist ..............................................................2
Electrical Data ............................................................................3-4
General Information ..................................................................5-6
Pump Dimensions ........................................................................7
Pump Wiring Instructions .........................................................8-9
General Maintenance .................................................................10
Operation ..................................................................................... 11
Service Checklist ........................................................................12

FM2298

Rev. A

1114

Supersedes

0810

Standard 3600 & 3615

Certified to CSA Standard

C22.2 No. 145

See page 3.

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

 

®

Register your 

Zoeller Pump Company 

Product on our website:

http://reg.zoellerpumps.com/

Содержание 161-0059

Страница 1: ...X161 X163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS ENVIRONMENT PUMPS For Class I Division 1 Groups C D Applications Explosion Proof Motors Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _________ Zoeller S O No ______________ Contractor ______...

Страница 2: ... fittings be used and the pit be 36 or larger in diameter 3 INFORMATION VENTHOLEPURPOSE Itisnecessarythatallsubmersible pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to pur...

Страница 3: ...6 10 0 L 38 8 34 5 DX186 1 1 2 3450 230 1 60 13 7 9 3 45 7 H EX186 1 1 2 3450 230 1 60 13 7 9 3 45 7 H 1 29 1 05 HX186 1 1 2 3450 200 1 60 17 2 11 8 54 5 J IX186 1 1 2 3450 200 1 60 17 2 11 8 54 5 J 86 71 JX186 1 1 2 3450 200 3 60 10 3 6 0 45 2 M 2 62 2 14 FX186 1 1 2 3450 230 3 60 9 2 5 5 39 4 M 3 52 2 8 GX186 1 1 2 3450 460 3 60 4 6 2 8 19 7 M 13 9 11 3 DX188 1 1 2 3450 230 1 60 14 0 7 4 45 7 H ...

Страница 4: ... L 38 8 34 5 DX294 1 1 2 3450 230 1 60 13 7 9 7 45 7 H EX294 1 1 2 3450 230 1 60 13 7 8 1 45 7 H 1 29 1 05 HX294 1 1 2 3450 200 1 60 17 8 10 1 54 5 J IX294 1 1 2 3450 200 1 60 17 8 10 1 54 5 J 86 71 JX294 1 1 2 3450 200 3 60 10 8 5 3 45 2 M 2 62 2 14 FX294 1 1 2 3450 230 3 60 9 5 5 6 39 4 M 3 5 2 8 GX294 1 1 2 3450 460 3 60 4 8 2 3 19 7 M 13 9 11 3 BAX294 1 1 2 3450 575 3 60 3 8 2 2 15 9 M 20 6 18...

Страница 5: ... required for installation of hazardous environmental pump 2 Installationandpipinginstructionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 Allelectricalconnectionsincludingpumptocontrolboxandpower supply to control panels must comp...

Страница 6: ...40 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 MODEL Shut off Head 70 60 50 40 30 21 3 18 3 15 2 12 2 9 1 25 20 15 10 5 Feet 3 0 7 6 6 1 4 6 Meters 1 5 X282 26 ft 7 9m 363 96 34 64 129 242 127 Gal 481 Liters 75 24 PUMP PERFORMANCE CURVE M...

Страница 7: ...ONDUIT CONNECTION 24 15 16 21 1 2 4 29 32 125 mm 6 1 16 154 mm 116 mm 222 mm 165 mm 116 mm 217 mm 633 mm 546 mm SK2506 5 127 mm 8 9 16 217 mm 6 5 16 160 mm 2 NPT OR 3 NPT FLANGE AVAILABLE 5 127mm 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 25 3 16 640 mm 21 3 4 552 mm 6 5 16 160 mm SK2507 X280 Series SK1914 6 1 2 165 mm 8 3 4 222 mm 22 31 32 566 mm 4 9 16 116 mm 4 9 16 116 mm 23 9 32 591 mm CHECK V...

Страница 8: ...rain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent National Elect...

Страница 9: ...9 Copyright 2014 Zoeller Co All rights reserved PUMP WIRING INSTRUCTIONS continued 016889 016890 SINGLE PHASE AUTOMATIC MODEL X282 SINGLE PHASE AUTOMATIC MODELS X160 X290 ...

Страница 10: ...onnect power and switch any two power leads Turn power back on and retest for proper rotation SENSOR WIRES See pages 8 and 9 The power and sensor wires are contained in the same cord The green wire is a ground connection All wires must terminate in the control panel The following should be noted 1 The thermal sensors are normally closed and mounted adjacent to the motor windings If internal temper...

Страница 11: ...ecks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel are properly sealed After installing the pump into the containment area with adequate submer gence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times ...

Страница 12: ...ad open impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrectvoltage impeller blocked negativehead dischargelowerthanintakeofpump Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly incoming sewage exceeds capacity of pump Intake clogged with grease or sludge pump air locked cle...

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