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AERAZUR

COMPONENT MAINTENANCE MANUEL

C10 LIFE JACKET

25-65-09

REV

PAGE

901

SPECIAL TOOLS, FIXTURES

AND EQUIPMENT MATERIALS

Special tools, Fixtures and Equipment

2: TESTING

3: DISASSEMBLY

4: CLEANING

CHECK

REPAIR

ASSEMBLY/STORAGE

Appl. Part

Number

Description

Application

(Vendor

codes)

BCD

216477-0 (F6101)

Inflate/Deflate valve adapter kit

X X

A 208147-0

(F6101)

Filler

coupling

X X

213594-0 (F6101)

Vacuum pump kit

X X

992189 (F6101)

Test set (light system) (idem ACR3499)

994034 (F6101)

Valve core tool

X X X X X

994115 (F6101)

Check valve remover

X X X X X

Local supplier

9/16’’ tubular spanner

X X X X X

215512-0

(F6101)

Hand

roller

994203 (F6101)

4 to 20N.m torque wrench

X X

994204 (F6101)

3/8’’ round double-square adapter

217173-0

(F6101)

Cylinder

tightener

X X

994202 (F6101)

1 to 6N.m torque driver

X X

994205 (F6101)

9/16’’ short hexagonal socket

X X

994089

(F6101)

Spatula

994053

(F6101)

or Local supplier

Scissors blunt nose L100

216488-0 (F6101)

Repair kit (including : fabric, brush, cement)

Local supplier

Non fluffy cloth

X X

Local supplier

Vinyle gloves (pair)

X X

Local

supplier

Goggles

X X

Local

supplier

Sponge

X X

Local supplier

Calliper square

Local supplier

Scales (accuracy

5 g)

cylinder weighing

994078 (F6101)

HF welding apparatus (idem BS10)

Local

supplier

Thermometer

Local

supplier

Barometer

The document reference is online, please check the correspondence between the online documentation and the printed version.

Содержание Aerazur 210225-0

Страница 1: ...ZUR s property It can neither be copied nor divulged without AERAZUR s consent 25 65 09 REV 13 T 1 LIFE JACKET 210225 0 C10 E 210224 0 C10 E 210225 1 C10 F 210225 2 C10 F 210228 0 C10 E COMPONENT MAIN...

Страница 2: ...ONENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 T 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Страница 3: ...sion insert the revised pages into the manual and enter the revision number date inserted and initials REVISION NUMBER REVISION DATE APPROVED BY DESCRIPTION OF CHANGE DATE INSERTED BY INITIALS REV 10...

Страница 4: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 RR 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Страница 5: ...ANUAL C10 LIFE JACKET 25 65 09 REV 12 SBR 1 SERVICE BULLETIN RECORD Service bulletin Incorporated into manual The document reference is online please check the correspondence between the online docume...

Страница 6: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 SBR 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pr...

Страница 7: ...501 REV 12 Table of Contents TC 1 REV 12 502 REV 12 TC 2 REV 12 503 REV 12 504 REV 12 Glossary of Abbreviations GA 1 REV 12 GA 2 REV 12 Repair 601 REV 12 602 REV 12 Figure of Knots FK 1 REV 12 603 REV...

Страница 8: ...01 REV 12 802 REV 12 Special tools Fixtures and 901 REV 12 Equipment Materials 902 REV 12 Illustrated Parts List 1001 REV 12 1002 REV 12 1003 REV 12 1004 REV 12 1005 REV 12 1006 REV 12 1007 REV 12 100...

Страница 9: ...G AND FAULT ISOLATION 101 DISASSEMBLY 301 CLEANING 401 CHECK 501 REPAIR 601 ASSEMBLY INCLUDING STORAGE 701 FITS AND CLEARANCES 801 SPECIAL TOOLS FIXTURES AND EQUIPMENT MATERIALS 901 ILLUSTRATED PARTS...

Страница 10: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 TC 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Страница 11: ...EP List of Effective Pages LOG Log Card MEE Manuel d Entretien Equipement MFR Manufacturer MSR Master Servicing Recommendation NP Not Procurable P N Part Number Qty Quantity R or REV Revision REV Revi...

Страница 12: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 GA 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Страница 13: ...FK 1 FIGURE OF KNOTS Overhand knot O Boatswain s knot BO Half Hitch knot HH Bowline knot B Bowline knot Overhand knot Bowline knot Half Hitch knot The document reference is online please check the cor...

Страница 14: ...E JACKET 25 65 09 REV 12 FK 2 Eight knot E Eight knot 2 strands E2 Slip knot S Reef knot R Loop knot L Larks head knot LH The document reference is online please check the correspondence between the o...

Страница 15: ...E FONTENAY 94133 FONTENAY SOUS BOIS FRANCE F5918 TECHMATION S A 20 QUAI DE LA MARNE 75019 PARIS FRANCE F6101 AERAZUR 61 RUE PIERRE CURIE CS 20001 78373 PLAISIR CEDEX FRANCE F7286 DOW CORNING 300 ROUTE...

Страница 16: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 TVC 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pr...

Страница 17: ...flation tube fitted with a mouthpiece including a non return valve A manual inflator with pull tab associated with a CO2 cylinder Appl A mounted on a valve base fixed to the buoyancy chamber Appl B C...

Страница 18: ...ets The carrying pouch is made of fabric is attached to the belt is fitted with two snap fasteners displays a marking showing how to put on the jacket C Markings Appl A the markings are on the battery...

Страница 19: ...Battery pull tab removed during assembly 8 Inflator pull tab 9 Inflator and valve base 10 CO2 cylinder 11 Inflator sheath 12 Inflation tube 13 Mouthpiece 14 Tear off tab 15 Carrying bag 16 Markings op...

Страница 20: ...rkings 4 Battery pull tab 5 Belt 6 Battery 7 Inflator pull tab 8 Welded inflator 9 CO2 cylinder 10 Inflation tube 11 Mouthpiece 12 Tear off tab 13 Carrying bag 14 Markings option Airline Company Prope...

Страница 21: ...Battery 6 Inflator pull tab 7 Welded inflator 8 CO2 cylinder 9 Inflation tube 10 Mouthpiece 11 Tear off tab 12 Carrying bag 13 Marking option Airline Company Property C10 F only 14 Whistle C10 F only...

Страница 22: ...uoyancy chamber 2 Lamp 3 Markings 4 Belt 5 Battery 6 Inflator pull tab 7 Welded inflator 8 CO2 cylinder 9 Inflation tube 10 Mouthpiece 11 Carrying pouch 1 2 3 4 5 6 7 8 9 10 11 The document reference...

Страница 23: ...Remove the life jacket Put the life jacket around the neck Put both ends of the belt around the waist Lock the buckle Adjust the belt by pulling on the fixed end Withdraw the pull tab plug from the ba...

Страница 24: ...ENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 8 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pr...

Страница 25: ...the inflator assembly and the inflator sheath and in their place fit an inflation connector 2 Inflate the buoyancy chamber up to 420hPa 3 Readjust the pressure after 30 seconds 4 After 5 minutes the...

Страница 26: ...ure C c Final barometric pressure hPa d Final temperature C e Final pressure in the buoyancy chamber pressure gauge reading hPa NOTE Alternative reduce final pressure by 4 hPa if temperature is increa...

Страница 27: ...th compressed air If the fault persists replace the inflator Corrosion of an internal part of the inflator Change the inflator Breakage of an internal part of the inflator Change the inflator NOTA for...

Страница 28: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 104 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Страница 29: ...gasket 6 Unscrew and remove the CO2 cylinder 4 Remove the manifold gasket 7 Remove the valve core 8 by using the valve core tool Remove the rescue light system 9 CAUTION BATTERY AND LAMP CANNOT BE SE...

Страница 30: ...PAGE 302 Figure 301 Disassembling Appl A Figure 302 Disassembling Appl B C and D 1 2 3 4 5 6 7 8 9 Lamp Battery 10 11 12 1 2 3 Lamp Battery 4 5 6 The document reference is online please check the cor...

Страница 31: ...drying life jackets in a well ventilated place before storing them 2 Procedures A Textile components 1 Use a solution of TEEPOL diluted in hot water to clean the life jacket 2 To remove spots of greas...

Страница 32: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 402 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Страница 33: ...OTE For the testing equipment required refer to the SPECIAL TOOLS FIXTURES AND EQUIPMENT MATERIALS section A Examine the fabric parts buoyancy chamber belt etc A bitter smell too much shine or hardeni...

Страница 34: ...ion A distorted battery casing will indicate that the battery has been damaged by water or humidity and is therefore unusable Measure the thickness of the battery case 12 06 mm maximum 2 Checking the...

Страница 35: ...the inflator lever to the normal position and fit a new safety clip together with a new cylinder seal Replace the cylinder and tighten it firmly by hand it must not unscrew using two fingers L Check i...

Страница 36: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 504 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Страница 37: ...r to the CHECKING section 2 Scope of repairs A Buoyancy chamber Repairs are limited to punctures and tears under 30 mm located at least 30 mm from seams The number of these repairs is limited to three...

Страница 38: ...not introduce any solvent or adhesive into the interior of the buoyancy chamber Change the solvent and the cloth when they are dirty Do not touch the surfaces after cleaning The presence of any parasi...

Страница 39: ...a piece of fabric as long as the tear plus 30 mm in all directions Round off the corners of the patch For punctures a 40 mm diameter patch of fabric can be used Figure 601 Repair patch Repair patch Te...

Страница 40: ...the edges of the hole thoroughly by brushing with soapy water Rinse and dry carefully the area to be repaired must be completely free of all traces of humidity before continuing with the repair Prepa...

Страница 41: ...y the second coat and allow it to dry until it is tacky film appears dry but retains some adhesion to the touch NOTE REMOVE FROSTING OR CONDENSATION DULL OR WHITISH APPEARANCE BY RUBBING WITH A DAMP C...

Страница 42: ...y refer to paragraph 3 A 1 f Using the hands press from the centre of the repair patch to the outside edges avoiding trapping any air which would form bubbles Figure 604 Overlapping Buoyancy chamber C...

Страница 43: ...bubbles have been removed roll the assembled area evenly with a roller Figure 606 Pressing continued NOTE IF THE FILM OF ADHESIVE IS DRY BEYOND THE TACKY STATE THE SURFACES CAN BE REACTIVATED BEFORE A...

Страница 44: ...w the adhesive to dry for a minimum of 24 hours at ambient temperature without applying any stresses such as folding or inflation to the service pressure Figure 607 Drying 2 Inspection procedure Refer...

Страница 45: ...new assembly D Replacing the whistle C10 F only Free the elastic 1 and cut the cord 2 in order to extract the whistle Attach the new whistle to the oral tube elbow by using a 500mm long piece of cord...

Страница 46: ...0 26N m Fit a new manifold gasket 6 Screw the CO2 cylinder 4 onto the inflator 3 up to 4 0 5 0 N m with a 3 8 round double square adapter equipped torque wrench and a cylinder tightener Fit a new bott...

Страница 47: ...heck The fitting and tightness of the CO2 cylinder with its manifold gasket tightening torque refer to the FITS AND CLEARANCES section The fitting of the mouthpiece The presence and adherence of the a...

Страница 48: ...hesive tape Inflator sheath Break thread Safety clip R69 A665 S L knot BATTERY INSTALLATION Details 1 2 and 3 Detail 1 Detail 2 Appl B Detail 3 Appl C and D Remove plug before folding Rubber bands 3 t...

Страница 49: ...ops in place with an elastic band Folding refer to Figure 702 Slide the life jacket into its carrying bag Insert the ADULT CHILD label over the folded life jacket on the belt strap side Close the carr...

Страница 50: ...ure 703 Completely deflate the life jacket using a vacuum pump or a vacuum cleaner Put the life jacket completely flat on a table Stow the belt into lengths of 10cm and hold the stowing loops in place...

Страница 51: ...25 65 09 REV 12 PAGE 705 C Folding procedure Fold the jacket according to figure 704 below Figure 704 1st fold 2nd fold 3rd fold The document reference is online please check the correspondence betwe...

Страница 52: ...ET 25 65 09 REV 12 PAGE 706 Turn the jacket over and carry on folding as shown in Figure 705 below Figure 705 4th fold 5th fold The document reference is online please check the correspondence between...

Страница 53: ...the folded jacket over Figure 706 Figure 706 Insert it in the carrying bag Insert the Adult Child label making sure that the marking remains visible Figure 707 Figure 706 The document reference is onl...

Страница 54: ...707 Completely deflate the life jacket using a vacuum pump or a vacuum cleaner Put the life jacket completely flat on a table Stow the belt into lengths of 10cm and hold the stowing loops in place wi...

Страница 55: ...JACKET 25 65 09 REV 12 PAGE 709 B Folding procedure Proceed as shown on Figure 708 below Figure 708 1 2 1st fold 2nd fold The document reference is online please check the correspondence between the...

Страница 56: ...T MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 710 Figure 708 2 2 3rd fold 4th fold The document reference is online please check the correspondence between the online documentation and the...

Страница 57: ...E JACKET 25 65 09 REV 12 PAGE 711 Rotate the jacket 90 Figure 709 Figure 709 Close the flaps Figure 710 1st flap 2nd flap The document reference is online please check the correspondence between the o...

Страница 58: ...65 09 REV 12 PAGE 712 Compact the jacket towards the centre by closing the 3rd and 4th flaps Figure 710 Figure 710 3rd flap 4th flap The document reference is online please check the correspondence b...

Страница 59: ...E MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 713 C Packing Close the snap fasteners Figure 711 Figure 711 The document reference is online please check the correspondence between the online documenta...

Страница 60: ...rodents and ultra violet rays It is recommended to store them in an environment of 23 C 8 C and 50 RH Relative Humidity During storage the life jackets must be handled carefully to avoid rubbing cuts...

Страница 61: ...LEARANCES Appl Figure Item Description Torque daN m A 1 080A 2 080A Valve core 0 026 A 1 110A 2 110A Nut cap 0 2 to 0 3 1 120A 2 120A 3 070A CO2 cylinder 4 0 5 0 N m The document reference is online p...

Страница 62: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 802 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Страница 63: ...12 0 F6101 Hand roller X 994203 F6101 4 to 20N m torque wrench X X 994204 F6101 3 8 round double square adapter X 217173 0 F6101 Cylinder tightener X X A 994202 F6101 1 to 6N m torque driver X X 99420...

Страница 64: ...dor codes 2 3 4 5 6 7 213332 0 F6101 Cement AD 16 tube 100g X Local supplier Leak detection fluid SNOOP as per MIL L 25567C Type 1 X X X Local supplier Methyl thyl Ketone MEK solvent C4H8O2 X X Local...

Страница 65: ...EE GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1001 ILLUSTRATED PARTS LIST TABLEAU DE COMPOSITION ILLUSTRE The document reference is online please check the correspondence between the online documenta...

Страница 66: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1002 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

Страница 67: ...ralit s Le tableau de composition illustr TCI a pour but d identifier tous les composants de l quipement Le tableau de composition illustr comprend les sections suivantes Introduction Nomenclature d...

Страница 68: ...de of the 1st line of the nomenclature column B R f rence fabricant Une r f rence fabricant est attribu e chacun des ensembles sous ensembles et pi ces de d tail illustr s ou non Dans le cas des l men...

Страница 69: ...ars in the RH margin opposite the page number when all the item numbers are changed E Validit Un code alphanum rique indique la montabilit des sous ensembles et pi ces primaires vis vis du des ensembl...

Страница 70: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1006 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

Страница 71: ...CKET MEE GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1007 DETAILED PARTS LIST NOMENCLATURE DETAILLEE The document reference is online please check the correspondence between the online documentation a...

Страница 72: ...Figure 1 1 2 C10 E LIFE JACKET 210224 0 210225 0 GILET DE SAUVETAGE C10 E 10 30 40 130 150 150 140 141 Refer to Detail on Fig 1 2 2 Voir D tail sur Fig 1 2 2 The document reference is online please c...

Страница 73: ...030A 962040 INFLATOR 001A 1 PERCUTEUR 040A 210239 0 INFLATOR SHEATH 001A 1 GAINE PERCUTEUR 050A 961050 BOTTOM GASKET 001A 1 JOINT INFERIEUR 060A 961051 TOP GASKET 001A 1 JOINT SUPERIEUR 070A 961042 M...

Страница 74: ...09 REV 12 PAGE 1010 Figure 1 2 2 C10 E LIFE JACKET 210224 0 210225 0 GILET DE SAUVETAGE C10 E 141 140 30 50 60 70 80 110 120 100 70 90 120 The document reference is online please check the corresponde...

Страница 75: ...IGHT SYSTEM 001A 1 SYSTEME D ECLAIRAGE 141A 210240 0 RESCUE LIGHT SYSTEM 001B 1 SYSTEME D ECLAIRAGE 150A 24796 DOUBLE SIDED TAPE L19 R 4970 AR RUBAN ADHESIF DOUBLE FACE R 4970 L19 160A 999158 DESHYDRA...

Страница 76: ...e 2 1 2 C10 F LIFE JACKET 210225 1 210225 2 GILET DE SAUVETAGE C10 F 10 30 40 140 141 Refer to Detail on Fig 1 2 2 Voir D tail sur Fig 1 2 2 130 150 160 170 170 180 The document reference is online pl...

Страница 77: ...030A 962040 INFLATOR 001A 1 PERCUTEUR 040A 210239 0 INFLATOR SHEATH 001A 1 GAINE PERCUTEUR 050A 961050 BOTTOM GASKET 001A 1 JOINT INFERIEUR 060A 961051 TOP GASKET 001A 1 JOINT SUPERIEUR 070A 961042 M...

Страница 78: ...09 REV 12 PAGE 1014 Figure 2 2 2 C10 F LIFE JACKET 210225 1 210225 2 GILET DE SAUVETAGE C10 F 141 140 30 50 60 70 80 110 120 100 70 90 120 The document reference is online please check the corresponde...

Страница 79: ...SYSTEME D ECLAIRAGE 150A 991008 WHISTLE 1 SIFFLET PLAT OG 160A 154137 RUBBER BAND 1 ELASTIQUE DE LOVAGE 170A 24796 DOUBLE SIDED TAPE L19 R 4970 AR RUBAN ADHESIF DOUBLE FACE R 4970 L19 180A 919023 COR...

Страница 80: ...25 65 09 REV 12 PAGE 1016 Figure 3 C10 LIFE JACKET GILET DE SAUVETAGE C10 10 20 30 30 Refer to Detail Voir D tail DETAIL 40 50 60 70 The document reference is online please check the correspondence be...

Страница 81: ...10A 215922 0 CARRYING POUCH 1 POCHETTE DE TRANSPORT 020A 962022 MOUTHPIECE 1 EMBOUT BUCCAL 030A 210240 0 RESCUE LIGHT SYSTEM 1 SYSTEME D ECLAIRAGE 040A 24796 DOUBLE SIDED TAPE L19 R 4970 AR RUBAN ADHE...

Страница 82: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1018 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

Страница 83: ...KET MEE GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1019 ALPHANUMERIC INDEX REPERTOIRE ALPHANUMERIQUE The document reference is online please check the correspondence between the online documentation...

Страница 84: ...2 160A 1 210225 2 2 001B REF 210224 0 1 001B REF 210225 1 2 001A REF 210225 0 1 001A REF 210226 1 2 020A NP 210226 0 1 020A NP 210228 0 3 001A REF 210236 1 1 010A 1 210239 0 1 040A 1 210239 0 2 040A 1...

Страница 85: ...2 050A 1 961051 1 060A 1 961051 2 060A 1 962015 1 110A 1 962015 2 110A 1 962022 1 130A 1 962022 2 130A 1 962022 3 020A 1 962024 1 080A 1 962024 2 080A 1 962040 1 030A 1 962040 2 030A 1 962088 1 090A...

Страница 86: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1022 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

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