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Electrolysis Device SGM5EL                                                                                               Installation 

19 

7  Installation and initiation 

7.1  Installation conditions 

The  protective  gas  monitor  must  be  set  up  in  a  dry  and  mainly  dust-free 
place. 

• 

A socket, preferably as a separate electrical circuit, must be available 
in immediate proximity of the installation place, protected with a 10 A 
fuse. 

• 

No heat sources or appliances which produce strong magnetic fields 
(e.g. electric motors, transformers) should be put in the proximity of the 
installation place. 

• 

The SGM5-EL operates in horizontal position. 

A  vertical  placement may  cause  damage  by  heat  accumulation  and  is  not 
permitted.  

 

A liquid entry can lead to severe damage or to the complete destruction 
of the  device.  Do  not place any  items  filled with  liquids in  immediate 
proximity of the SGM5-EL! 

 

 

   

 

 

 

 

 

 

 

 

 

7.2  Set-up of operating state  

A  temperature  compensation  is  required  after  the  transportation  of  the 
SGM5-EL from cold surroundings to a site with higher ambient temperature 
or humidity

. A waiting time of about 2 hours

 before switching-on must be 

considered. 

 

 

1.  Install the SGM5-EL in your favored place (see chapter 7.1). 

2.  Connect point of measurement and places of gas inlet and outlet of the 

SGM5-EL. Pay attention to leak-tightness. For a fast measuring result the 
dead volume of the gas lines must be kept low. 

3.  If a pressure limit is required, install a needle valve directly in front of the 

gas inlet (available from manufacturer of the SGM5-EL).  

On  long  transport  routes  and  at  unfavorable  temperatures  the  material  of 
the  connecting  tubes  must  rule  out  any  oxygen  permeability.  The 
manufacturer  recommends  the  following  materials  in  dependence  on  the 
measuring conditions: 

Material of the 
connecting 
tubes 

Oxygen concentration of < 100 ppm ............... Stainless steel tube. 

Silicone  can  cause  measuring  inaccuracies  because  of  its  oxygen 
permeability. Therefore, the manufacturer advises against use. 

NOTE 

NOTE 

Содержание SGM5-EL

Страница 1: ...s Device SGM5 EL FOR THE MODULATION OF DEFINED OXYGEN CONCENTRATIONS IN INERT GASES OPERATION MANUAL ZIROX Sensoren Elektronik GmbH Am Koppelberg 21 D 17489 Greifswald 49 3834 8309 00 Fax 29 e mail in...

Страница 2: ...5 3 Electrical data 11 5 4 Interface data 12 6 Composition of the SGM5 EL 15 6 1 General composition 15 6 2 Construction of the control unit 17 6 2 1 Power supply 17 6 2 2 Front 17 6 2 3 Rear 18 6 2 4...

Страница 3: ...ntent 3 9 Maintenance overhaul and storage 28 9 1 General notes 28 9 2 Replace the equipment fuse 28 10 Appendix 29 10 1 Mounting instructions for Swagelok fittings 29 10 2 Declaration of conformity 3...

Страница 4: ...l or updated pages supplied Proper operation of the SGM5 EL can only be ensured if the contents of this manual are known Therefore all chapters of this manual must be read carefully prior to operating...

Страница 5: ...persons involved In case of disregard destruction or damage of the SGM5 EL its single components or other material assets as well as minor injuries may result Symbol for proper handling This symbol ap...

Страница 6: ...an argon hydrogen mixture With the downstream analysis cell and a special evaluation electronics the dew point and so the humidity can be calculated Designated use Main fields of application Productio...

Страница 7: ...d and serviced by trained staff only The SGM5 EL is to be connected to an isolated ground socket Schuko socket with the supplied cable Explosive gas mixtures halogens in high concentration and sulphur...

Страница 8: ...cell s outside voltage u and the cell s voltage Ueq If the sign of the resultant voltage corresponds to the sign of the cell voltage oxygen flows through the solid electrolyte wall in the direction of...

Страница 9: ...asured gases with free oxygen as well as for reducing gas mixtures in which oxygen only exists in bound form e g in H2 H2O or CO CO2 mixtures In reducing gas mixtures the oxygen partial pressure is in...

Страница 10: ...limit values can only be reached if the measuring gas is tuned to the measuring problem e g It is not possible to get oxygen concentrations in the per cent area from pure nitrogen For measurements of...

Страница 11: ...ng gas 100 mbar overpressure vs ambient pressure Max permitted temperature of the measured gas 80 C at the gas inlet Pressure loss in the SGM5 EL Approx 1 kPa 100 mm water column at 10 l h 5 2 Mechani...

Страница 12: ...iption M1CR M1x xxE xxCR Measuring value channel 1 M2CR M2x xxE xxCR Measuring value channel 2 Electrolysis current mA A1CR A1x xxCR Voltage of the analysis cell mV A2CR A2x xCR Temperature of the ana...

Страница 13: ...etpoint r02CR R02 x xxxxE xxCR Read proportional value R02 x xxxxE xxCR R02 x xxxxE xxCR Set proportional value r03CR R03 x xxxxE xxCR Read reset time R03 x xxxxE xxCR R03 x xxxxE xxCR Set reset time...

Страница 14: ...30 W or 125 V AC 1A 62 VA Pin assignment of the socket analog output SUB D 15 pol F Pin No Marking Legend 1 out1 Analog output 1 2 out1 Analog output 1 3 out2 Analog output 2 4 out2 Analog output 2 5...

Страница 15: ...nalysis cell The electrolysis cell and the analysis cell consist of a tube made of zirconium dioxide 2 1 with two platinum wire electrode Inside the tube the measuring electrode 2 3 is placed The refe...

Страница 16: ...trode due to chemical unbalances A thermocouple 2 5 inside the measuring cell determines the actual electrode temperature A heater control ensures a constant temperature Sensor heater The heated combi...

Страница 17: ...n of 30 The angle of inclination of the SGM5 EL can be altered by pulling out the two attachment points of the carrying handle between 0 and 30 When the attachment points are released the carrying han...

Страница 18: ...l connections and the power switch are on the rear of the SGM5 EL Fig 4 Rear of the control unit 6 2 4 Combi cell The combi cell is connected with the control unit with a 12pol cable The gas supply is...

Страница 19: ...is required after the transportation of the SGM5 EL from cold surroundings to a site with higher ambient temperature or humidity A waiting time of about 2 hours before switching on must be considered...

Страница 20: ...hot measuring cell can destroy it and therefore must be absolutely prevented 4 If you want to install an external flow meter you have to install it behind the gas outlet where potential leaks do not h...

Страница 21: ...rrent the electrolysis voltage is limited 1 5V for electrolysis cell protection If there is no constant electrolysis current the necessary electrolysis voltage might not be supplied by the device 8 1...

Страница 22: ...2 LOW TEMPERATURE 740 and 15 min ERROR THERMOCOP 3 SELF TEST FAILED The signalling units react according to footnotes 1 3 8 2 Adjustable parameters The following menus are available with the keys unde...

Страница 23: ...pm also OFF Uz mV Ie mA SETPOINT 200 input value Kpr 0 04 Tn 0 3 Tv 0 01 6 5 SAVE RETURN B Strip chart XY Plot SET XY Plot TRACE ppm O2 also Ie mA Yaxis min 0 ppm Yaxis max 300000 ppm Xaxis 3 min 6 5...

Страница 24: ...IMIT VALUE 1 250000 ppm 1 250000ppm or LIMIT VALUE 2 250000 ppm 1 250000ppm or DELAY TIME 1 sec 1 60s 6 5 SAVE RETURN C 3 OUTPUT 1 resp OUTPUT 2 OUTPUT 1 VALUE O2 O2 ppm Vz Ie out 2 RANGE 4 20 mA 0 20...

Страница 25: ...Before calibration the sensor is flushed with ambient air The gas flow is set by internal or external pump at the value which is used for measuring the measuring gas With the zero calibration the work...

Страница 26: ...Measurement is significantly lower than expected Reacting components at high temperatures with oxygen in the measuring gas e g hydrocarbons Use carbon filter or check existing filters for saturation...

Страница 27: ...ncentration in the measuring gas the temperature of the electrolysis cell and the parameter which controls the electrolysis cell are displayed The favored control parameter O2 concentration cell volta...

Страница 28: ...the SGM5 EL has to be stored in a dry dust free room in the original packing if possible storage 9 2 Replace the equipment fuse Before replacing the equipment fuse turn off the SGM5 EL and separate it...

Страница 29: ...Electrolysis Device SGM5EL Appendix 29 10 Appendix 10 1 Mounting instructions for Swagelok fittings...

Страница 30: ...Electrolysis Device SGM5EL Appendix 30 10 2 Declaration of conformity...

Страница 31: ...ot permitted either A connection of ZIROX and non ZIROX products voids any warranty claims Warranty and warranty claims are only accepted if they are in accordance with the General Sales and Delivery...

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