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INSTALLATION AND

OPERATING

INSTRUCTIONS

Tool changer

FWR series

DDOC01406

THE KNOW-HOW FACTORY

www.zimmer-group.com

Содержание FWR Series

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Tool changer FWR series DDOC01406 THE KNOW HOW FACTORY www zimmer group com ...

Страница 2: ......

Страница 3: ...y part 13 10 3 Installing the loose part 14 10 4 Installing the stationary part and loose part 15 10 5 Installing the energy supply 16 10 6 Installing accessories 17 10 6 1 Installing the energy elements 17 10 6 2 Installing the sensors 18 11 Commissioning 19 11 1 Setting up the storage station for the first time 19 11 2 Setting the sensors 19 11 2 1 Setting the sensors in the storage station 19 1...

Страница 4: ...iding these dangers Ö The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can cause serious injury or damage to health You absolutely must comply with the described measures for avoiding these dangers Ö The warning symbols are assigned according to the type of danger CAUTIO...

Страница 5: ...treme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use The operator bears sole responsibility Make sure that the power supply is disconnected before you mount adjust modify maintain or repair the product Whenever work is carried out on the product make sure that the product canno...

Страница 6: ...ability for any damage caused by improper use The operator bears sole responsibility The product is intended for industrial use The product is designated for use in closed facilities Direct contact with perishable goods food is not permitted Observance of the technical data and of the installation and operating instructions are part of proper use 4 Personnel qualification Installation commissionin...

Страница 7: ...from Zimmer GmbH required for the safety principles are 1 Stationary part FWRXXF 00 A 2 Loose part FWRXXL 00 A 3 Storage station AFWR1 XX A For the overall safety of the function all three components must be taken into account see Functional Safety section 3 1 2 INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www ...

Страница 8: ...pe plate am Article number an Confirmation number 5 2 Product variants and compatibility INFORMATION You can find information on our website Please contact Zimmer Customer Service if you have any questions INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Страница 9: ...rt is installed on a robot system It is used to hold a loose part The loose part automatically locks with the stationary part during automatic extending out of the storage station and unlocks during retraction As an alternative the loose part can be manually locked with and released from the stationary part 4 4 Locking INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH...

Страница 10: ... in the technical data sheet on our website Please contact Zimmer Customer Service if you have any questions 6 3 Self locking mechanism INFORMATION The connection of the fixed and loose part takes place via a mechanical self locking mechanism without an external power supply Therefore in case of a power supply failure e g an emergency stop the loose part remains locked in the stationary part Pleas...

Страница 11: ...nstalled on the superordinate machine unit care must be taken during transport to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as well as all mechanical connections If the product is stored for an extended period the following points are to be observed Keep the storage location as dust free and dry ...

Страница 12: ...e power supply before any assembly installation or maintenance work Install the product on an appropriate mounting surface in accordance with the flatness specifications INFORMATION Requirements for the mounting surface Permissible unevenness 0 03 mm Further installation information The mounting screws are not included in the scope of delivery Strength class of the mounting screws is at least 8 8 ...

Страница 13: ...ry part Insert the straight pin into the designated fit on the stationary part Insert the stationary part into the robot arm by the connection Position the stationary part on the robot Loosely attach the mounting screws Tighten the mounting screws crosswise bl 9 bm 9 Straight pins bl Connection bm Mounting screw INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Sal...

Страница 14: ...gnated fit on the loose part Position the loose part on the tool Loosely attach the mounting screws Tighten the mounting screws crosswise bn Mounting screw bo Straight pins bn bo INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Страница 15: ...t and locked manually In factory condition a lock is screwed on to both sides Only this way can the lock be operated manually Automatic exchange If a manual exchange is prohibited the screw of the lock must be removed The lock has no effect on the automatic change INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 ww...

Страница 16: ...sh fit fitting INFORMATION You can find the information about connecting threads on the technical data sheet on our website INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Страница 17: ...contact Zimmer Customer Service if you have any questions 10 6 1 Installing the energy elements Remove the cover bq br bs bs br bq Mount the energy element with the fitting screw bq Cover br Energy element bs Fitting screw INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Страница 18: ...on the stationary part Install the sensor on the stationary part with the countersunk screw 6 Sensor of stationary part bt Countersunk screw bu Cover 10 6 2 2 Installing the sensor on the storage station Screw the sensors into the storage station 5 5 Sensor of storage station INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 78...

Страница 19: ...ing the sensors 11 2 1 Setting the sensors in the storage station 5 5 Bring the markings on the locking elements of the loose part to the position of the markings of the storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 5 Sensor of storage station INSTALLATION AND OPERATING INSTRUCTIONS FWR DDOC01406 EN 2022 05 10...

Страница 20: ... Ambient temperature is too high Even though the product is maintenance free as mentioned above perform a regular visual inspection to check for any corrosion damage or contamination Have maintenance work be performed by Zimmer Customer Service whenever possible Ö Dismantling and reassembling the product without authorization may result in complications as special installation equipment is require...

Страница 21: ...CH declaration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer group com REACH stands for Registration Evaluation Authorisation and Restriction of Chemicals A full declaration of REACH can be obtained from the manufacturer due to the duty to notify in accordance with Art 33 ...

Страница 22: ...ic technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the incomplete machine through our documentation department should they have reason to request them The incomplete machine may only be commissioned if it has been ascertained if applicable that the machine...

Страница 23: ...3 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 61000 6 2 EMC Generic standard Emission standard for industrial environments DIN EN 61000 6 4 EMC Generic standard Immunity for industrial environments A full list of applied standards can be obtained ...

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