ZF Duoplan 2K801, Руководство по эксплуатации

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Operating Instructions
2K800/2K801/2K802 Contents
EN 4161.758.103m – 2015-10 3
1 Preface .................................................................................................................................................. 5
1.1 Safety instructions ........................................................................................................................ 5
1.2 ZF instructions ............................................................................................................................. 5
1.3 Service products .......................................................................................................................... 6
2 Application and Design ......................................................................................................................... 7
2.1 Application ................................................................................................................................... 7
2.2 Features ....................................................................................................................................... 7
2.3 Design .......................................................................................................................................... 8
2.4 Technical data .............................................................................................................................. 9
2.5 Installation positions ................................................................................................................... 10
3 Initial Installation ................................................................................................................................. 11
3.1 Axial runout, radial runout and length tolerances – drive motor .................................................. 11
3.2 Balancing ................................................................................................................................... 12
3.2.1 Semi-key balancing .................................................................................................................... 12
3.2.2 Full-key balancing ...................................................................................................................... 12
3.3 Adaptation, motor/gearbox ........................................................................................................ 13
3.3.1 Open design............................................................................................................................... 13
3.3.2 Close design (with shaft sealing ring) ......................................................................................... 14
3.3.3 Open design with adapter ring for 2K800 and 2K801 ................................................................. 15
3.3.4 Open design with adapter ring for 2K802 ................................................................................... 15
3.3.5 Version with pulley drive ............................................................................................................ 16
3.4 Gearbox – fit .............................................................................................................................. 16
3.5 Output ........................................................................................................................................ 17
3.5.1 Version with belt output ............................................................................................................. 17
3.5.2 Version with coaxial output ........................................................................................................ 17
3.5.3 Version without output ............................................................................................................... 17
3.6 Electrical connection, gearchange .............................................................................................. 18
3.6.1 Shift unit .................................................................................................................................... 18
3.6.2 Shift logic ................................................................................................................................... 20
3.7 Lubrication ................................................................................................................................. 21
3.7.1 Recirculating lubrication ............................................................................................................. 21
3.7.2 Recirculating lubrication for V1/B5 operation .............................................................................. 21
3.7.3 Recirculating lubrication with heat exchanger ............................................................................ 21
3.7.4 Recirculating lubrication with intermediate tank ........................................................................ 22
3.7.5 Ports and connections for recirculating lubrication ..................................................................... 23
3.7.6 Connections for recirculating lubrication for direct mounting on the headstock .......................... 24