Zero BNP 65 Скачать руководство пользователя страница 25

 

BNP

®

 65 and 220 SUCTION BLAST CABINETS 

Page 24 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 21309, Rev. J 01/19

 

detached  from  the  hopper  and  leg  assembly.  Doing  so 
provides a flat surface for the reclaimer to sit. 

 

 

 

 

 

 

WARNING 

 

BNP reclaimers weigh between 100 lbs and 150 
lbs, depending on the size. When installing or 
removing the reclaimer it must be adequately 
supported and secured to appropriate lift 
equipment. Failure to secure and use proper lift 
device can result in injury or death. When using 
a ladder to service the reclaimer, make sure it is 
approved for the application and that 
appropriate fall protection is used. Failure to 
use appropriate ladder and fall protection can 
result in injury.

 

 

7.9.1

  Remove  the  flex  hoses  from  the  reclaimer  inlet 

and outlet. 

 
7.9.2

  Remove the reclaimer 

 

  600 reclaimer: Remove the hopper from the bottom of 

the  reclaimer.  First  remove  the  rear,  hard  to  reach 
bolts  making  it  easier  to  support  the  hopper  while 
removing the easily accessible bolts.  

 

Remove the reclaimer side-mount bolts and remove 
the reclaimer from the back of the cabinet.  

 

  900  reclaimer:  Remove  the  reclaimer  from  the 

hopper and leg assembly.  

 

7.9.3

  Set  the  reclaimer  top-side-up  on  a  clean,  flat, 

and level surface. 
 

7.9.4

  Remove the reclaimer inlet-pipe adaptor. 

 

7.9.5

  Remove  the  bolts  and  nuts  securing  the 

reclaimer  top  and  then  remove  the  top  (and  top  liner  if 
the reclaimer is currently lined). 
 

7.9.6

  If the reclaimer is currently unlined, begin at the 

installation note preceding Paragraph 7.9.12. 
 

7.9.7

  Remove  the  top  liner  and  cylinder  liner:  Grind 

the tack welds from the bottom of the cylinder liner that 
secure the liner to the tube, then slide the cylinder liner 
and top liner off the inner tube.  
 

7.9.8

  Remove the nuts and washers located along the 

right side of the inlet and remove the inlet baffle through 
the top of the reclaimer. 

 

7.9.9

  Remove  the  screws  holding  the  inlet-side  liner 

and  inlet-top  liner  and  remove  both  liners  from  the 
reclaimer inlet. 

 
7.9.10

  The  wall  liner  is  held  in  place  with  self-drilling 

screws;  from  the  outside  of  the  reclaimer,  remove  the 
screws  and  lift  the  wall  liner  from  the  top  of  the 
reclaimer. 
 

7.9.11

  Inner cone liners and cone-ring liners are glued 

onto the inner cone. Pull off the liners to remove them. 
 

7.9.12

  Remove  all  old  caulking  and  adhesive from the 

weldment. 
 

Installation  Note:

  The  numbers  in  parentheses  (-) 

shown  in  Figure  29  and  in  their  applicable  paragraphs 
show  the  recommended  order  of  installation.  When 
installing  the  liners,  make  sure  that  seams  are  aligned. 
The  final  assembly  must  be  smooth  and  free  of 
protrusions, edges, and gaps. Any edges will disrupt the 
air  flow,  causing  wear  and  affecting  the  reclaimer’s 
media cleaning efficiency. 
 

7.9.13

  (1st)  Place  the  cone-ring  liner  on  the  inside  of 

the cone ring; check fit and trim if needed. Refer to the 
instructions provided with the adhesive; some adhesives 
require it to be applied to both contact surfaces. Apply a 
multi-purpose  contact  adhesive,  such  as  3M  no.  10 
neoprene contact adhesive or equal, to the fabric side of 
the  liner  and  install  the  liner.  Smooth  out  the  liner  to 
eliminate air pockets.  
 

7.9.14

  (2nd)  Place  the  cone  liner  in  the  cone  with  the 

fabric side down, and check the fit and trim if necessary. 
Apply contact adhesive to the fabric side of the liner and 
install the cone liner. Smooth out the liner to eliminate air 
pockets.  
 

7.9.15

  (3rd)  Place  the  inlet-side  liner  (rubber  side  out) 

against the side of the inlet housing; center the side liner 
and align the front edge of the liner with the front of the 
housing. Temporarily clamp the side liner in place. 

 
7.9.16

  (4th)  Align  the  wall-liner  cutout  with  the 

reclaimer  inlet  housing  and  lower  the  liner  into  the 
reclaimer. Temporarily insert the baffle bolts though the 
liner and reclaimer holes to position that side of the wall 
liner. Clamp the wall liner in place, making adjustments 
to make sure it is flush with the top of the reclaimer body 
and that the inlet-side liner is aligned with the side-liner 
cutout. Reposition the inlet-side liner as needed. 

 

While  pushing  or  clamping  the  liner  against  the 
weldment,  secure  the  wall  liner  with  self-drilling  screws 
at each existing hole location. 

NOTE: To field install a 

new,  first-time  wall  liner,  use  self-drilling  screws  to 

Содержание BNP 65

Страница 1: ...sible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabil...

Страница 2: ...ol It is used to alert you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considere...

Страница 3: ...released 8 12 Media buildup in cabinet hopper 8 13 Static shocks 8 14 Dust leaking from cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9...

Страница 4: ...creened for oversize particles and returned to the reclaimer hopper for reuse Dust and fines entering the dust collector are removed from the air stream as they pass through the filters discharging cl...

Страница 5: ...and operate the same as the RPC 2 as shown in Figure 3 but instead of a dust drawer the collector sits atop a hopper which provides additional dust storage and empties into a 30 gallon drum Refer to...

Страница 6: ...brasive blasting because of the respiratory hazards associated with media containing free silica Slags are not recommended because they rapidly break down and are not recyclable 1 9 4 Silicon carbide...

Страница 7: ...al Compressed Air Consumption in CFM BNP Gun Jet Orifice Nozzle Orifice CFM PSI No 4 1 8 5 16 21 80 No 5 5 32 5 16 32 80 No 6 3 16 3 8 47 80 No 7 7 32 7 16 62 80 No 8 1 4 1 2 86 80 Using this combinat...

Страница 8: ...t collector pulse Refer to the dust collector owner s manual The line may be connected to the auxiliary air port on the cabinet plumbing as shown in Figure 6 WARNING Failure to observe the following b...

Страница 9: ...Shorting electrical components can result in serious injury or death from electrical shock or equipment damage Electrical power must be locked out and tagged out before performing any electrical work...

Страница 10: ...Media Hose to Metering Valve 900 cfm freestanding reclaimer only Hoses are already attached to 300 and 600 cfm reclaimers Figure 9 2 6 1 Refer to Figure 9 and attach the clear media hose from under t...

Страница 11: ...ch grommet 3 2 4 Ergo side extensions Position the curtain on the wall to be protected Use the curtain as a template and mark the top mounting point through the grommet Remove the curtain and drill a...

Страница 12: ...o make sure they function correctly When certain the table and tracks are aligned and level and that the workcar moves smoothly on all tracks tighten the leveling pad lock nuts and anchor the support...

Страница 13: ...unsupported parts may cause them to shift or topple and cause severe injury This is especially important with the use of turntables 4 3 1 Load and unload parts through either door 4 3 2 Parts must be...

Страница 14: ...ffects size of blast pattern Under normal conditions hold the nozzle approximately 3 to 6 from the surface of the part 4 6 Stop Blasting 4 6 1 To stop blasting remove foot pressure from the top of the...

Страница 15: ...low the dust collector damper Refer to the dust collector owner s manual the damper is located on the inlet on CDC 1 Dust Collectors and on the exhauster outlet on RPC 2 and RPH2Dust Collectors If the...

Страница 16: ...6 Cabinet Air Inlet Damper 5 6 1 Once the inlet damper is initially set per Section 2 7 it seldom requires readjustment The initial setting produces approximately 5 to 75 of static pressure in the ca...

Страница 17: ...ct one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the...

Страница 18: ...king the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manomete...

Страница 19: ...for media leaks Dust leaking from the inlet damper or other places on the cabinet indicates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust...

Страница 20: ...on Quick change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the o...

Страница 21: ...d 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backin...

Страница 22: ...f adhesive backing and adhere the strip gasket to the top edge of the light opening as shown in Figure 26 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 D...

Страница 23: ...e the leading edge of the wear plate is aligned with the reclaimer inlet as shown in Figure 27 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal scr...

Страница 24: ...to secure Rearrange the clamp s as needed to press the wear plate against the reclaimer wall when installing NOTE The wear plate can also be installed by prying it against the wall as explained in Se...

Страница 25: ...elf drilling screws from the outside of the reclaimer remove the screws and lift the wall liner from the top of the reclaimer 7 9 11 Inner cone liners and cone ring liners are glued onto the inner con...

Страница 26: ...ignment 7 9 22 9th Place the cylinder liner over the inner tube Make sure the liner is tight against the top liner and use worm clamps to temporarily clamp the liner to the tube Tack weld the bottom o...

Страница 27: ...e the flex hose from the reclaimer top Figure 30 7 10 2 Remove the fasteners securing the reclaimer top and remove the top 7 10 3 Remove the two bolts three on 900 reclaimer that secure the baffle to...

Страница 28: ...cabinet hopper and reclaimer inlet or between the reclaimer and dust collector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabine...

Страница 29: ...e mesh media in areas of high humidity Empty the media and store it in an airtight container when cabinet is not in use 8 5 5 A vibrator attached to the reclaimer hopper or media metering valve may he...

Страница 30: ...ockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed t...

Страница 31: ...rntable replacement 20 diameter 500 lb capacity 18329 30 diameter 500 lb capacity 21390 2 Bearing 1 1 2 bore 11517 3 Protector bearing 13479 4 Screw 1 2 NC x 1 1 2 cap 03454 5 Washer 1 2 lock 03516 6...

Страница 32: ...NP 220 Convent l with 600 reclaimer 14133 for BNP 220 Ergo model with 600 reclaimer 28892 for BNP 220 Convent l with 900 reclaimer 13949 for BNP 220 Ergo model with 900 reclaimer 28893 Rubber cabinet...

Страница 33: ...angle extension 12040 8 O ring side angle extension 08977 Figure 34 Reclaimer Liners Figure 35 Reclaimer must be designed to accept liners and have a removable top 600 cfm liners are for modular styl...

Страница 34: ...798 12 Plate hopper hose 21656 13 Gasket hopper plate 20247 14 Hose light lined flex specify ft required 4 ID for 300 cfm 7 ft required 12466 5 ID for 600 cfm 7 ft required 12467 6 ID for 900 cfm 9 ft...

Страница 35: ...Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Страница 36: ...ut 1 4 20 hex 03111 8 Washer 1 4 lock 03117 9 Washer 1 4 flat 03116 Figure 40 9 7 Foot Pedal Assembly Figure 41 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483...

Страница 37: ...19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 13116 15 Ai...

Страница 38: ...Parts Figure 44 Refer to Page 38 for 600 cfm reclaimer replacement parts and Page 39 for 900 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gas...

Страница 39: ...odular 29524 14 Body section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot...

Страница 40: ...asket and latch 14271 13 Eyebolt 3 8 NC 00430 14 U channel 3 8 1 foot required 04076 15 Baffle 900 modular 23051 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this location 13089 17 Bo...

Отзывы: