Zero Zone CRYSTAL MERCHANDISER RVLC Скачать руководство пользователя страница 31

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66-0025 REV G

ZERO ZONE, INC. • 800-247-4496 • ZERO-ZOnE.COM

For other technical support, please refer to

the Technical Resources page at:

WWW.ZERO-ZONE.COM

or contact the Zero Zone Service Department at:

800-247-4496

All specifications subject to change without notice.

Содержание CRYSTAL MERCHANDISER RVLC

Страница 1: ...COMPLIANT 66 0025 REV G Jun 2022 ZERO ZONE CRYSTAL MERCHANDISER FREEZERS RVLC With CoolView Doors and ChillBrite LED Lighting INSTALLATION OPERATION MANUAL...

Страница 2: ...Installing a Door 17 Reversing Door Swing 17 Shelves Stocking Product 19 REFRIGERATION 20 Mechanical Components 20 Evaporator Coil 20 Evaporator Fans 20 Expansion Valve 20 Refrigerant Piping 20 Leak...

Страница 3: ...all not be covered by this warranty Extended Warranties In addition to the standard limited warranty for further consideration the Seller will extend to the original purchaser prior to shipment a limi...

Страница 4: ...n technicians If any questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted in writin...

Страница 5: ...Approved AHRI 1200 Performance Rating of Commercial Refrigerated Display Merchandisers and Storage Cabinets ANSI Approved DOE Compliant All U S Sales and U S Territories ASHRAE Standard 72 specifies t...

Страница 6: ...eup will be labeled on the left end The numbers on each end to be joined will match as indicated See Figure 1 Back to Back cases have a side A and a side B The first case in a lineup with the right si...

Страница 7: ...t will crush the components Cases have steel protective support plates under the end panels not under insulated dividers to protect them from Johnson bar damage Make sure that a forklift with the prop...

Страница 8: ...of all joints both front and back 4 Using a laser level or transit find the highest point along both base position lines Using the high point as a reference mark the difference directly on the floor...

Страница 9: ...at channel rails Figure 7 Hat Channel Rail Orientation Figure 8 Tape Shims on the Floor Under Each Base or Hat Channel Rail Case Front Case Front Placement Under Bases Case Front Case Front Placement...

Страница 10: ...30 4RVLC30 5RVLC30 Drawings are top views with bases shown under the case The front of the case is toward the bottom of the page Case length does not include end panels 2 1 2 wide each Back of Case Fr...

Страница 11: ...9 Installation Operation Figure 11 RVLC30BB Back to Back Base Locations 2RVLC30BB 3RVLC30BB 4RVLC30BB 5RVLC30BB Drawings are top views with bases shown under the case Case length does not include end...

Страница 12: ...o offset the forward lean of a fully loaded case We recommend an additional 3 8 of shims be installed under the front bases after the case is leveled See Figure 13 Figure 13 Tilt Back Add 3 8 of shims...

Страница 13: ...any bases or hat channel rails with gaps taller than one shim Do not place shims between bases and hat channel rails Note Total height of shims should be less than 3 4 Lineup Assembly Zero Zone displ...

Страница 14: ...e are located 7 in from the joining holes The interior case seams must be sealed using silicone sealant for NSF compliance See Figure 17 on page 14 Do not allow Butyl caulk and silicone sealant to con...

Страница 15: ...RLY SEALED SURFACES TO BE CAULKED MUST BE CLEAN DRY FREE OF TAPE ADHESIVE AND FREE OF FROST ABOVE 40 F Note Apply Butyl caulk to only one case not both cases The caulk will spread out when the cases a...

Страница 16: ...hat squeezes out of the case joint Butyl caulk and silicone sealant will not mix which affects the adhesion of both See Figure 16 on page 13 1 Apply silicone based sealant in small continuous beads wh...

Страница 17: ...float that turns the pump on when there is a sufficient liquid level Liquid is pumped through a plastic hose through a check valve and into the condensate evaporation pan The evaporation pan is equipp...

Страница 18: ...eezers the torque adjuster must be moved by turning the sag adjustment screw 1 Open the door to gain access to the sag adjustment screw on the bottom of the hinge side of the door See Figure 22 2 Use...

Страница 19: ...he weight of the door 5 Lift the door clear of the torque adjuster and set it down carefully Note For safety lift the door by the rails do not lift by the handle INSTALLING A DOOR 1 Lift the door and...

Страница 20: ...nge pin cover and bolts on the opposite side of the door and then install the new hinge pin bracket using those bolts c Plug the wire harness into the new hinge pin Tape the hinge pin cover on the opp...

Страница 21: ...llows an air curtain on top of the product Product should not extend beyond the front of the shelves or bottom wire rack Do not exceed shelf load capacity See Figure 33 Ice merchandiser load limit is...

Страница 22: ...for superheat setting if using high glide refrigerants Cases connected to a condensing unit should use the higher superheat setting to minimize the chance of liquid flood back To adjust the TXV remov...

Страница 23: ...ases will be equipped with a liquid line filter drier by default Leak Check Evacuation Charging After all of the refrigeration piping and system components have been assembled the entire system must b...

Страница 24: ...ies with the defrost heaters Unless the installer rewires the defrost thermostat the defrost heater is de energized when defrosting is complete SETTING FROZEN FOOD ICE CREAM Defrost Type Electric Hot...

Страница 25: ...ining clips The heater is fastened to the floor on the right hand side of the coil The electric wire leads are connected in a raceway under the coil cover on the right hand side of the case To replace...

Страница 26: ...typically 12 22 minutes Hot gas defrost termination sensors are located on the TXV bypass line dump line HOT GAS DEFROST COMPONENTS See Figure 40 for defrost components Freezers equipped for hot gas...

Страница 27: ...ipped loose and should be installed in the warmest product location as required by NSF Specific field installation instructions are packaged with the NSF thermometer Anti Sweat Heaters All mullions ar...

Страница 28: ...fer to the wiring diagram shipped with the case External wiring should be sized according to the amperage rating stamped on the serial tag which is located on the ceiling inside the left hand door Typ...

Страница 29: ...Electrical 27 Electrical Figure 42 Sample Wiring Diagram for Electric Defrost SAMPLE Figure 43 Sample Wiring Diagram for Hot Gas Defrost SAMPLE...

Страница 30: ...cleaner Cleaning interior glass reduces fogging and increases visibility Do not use any cleaning products containing silicon for anti fog door coating 5 Internal components can be cleaned after remov...

Страница 31: ...2022 Zero Zone Inc All Rights Reserved Jun 2022 For other technical support please refer to the Technical Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 44...

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