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Zenoah FMZ 1200, Руководство по ремонту, Страница: 4 / 47

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4 – English

2 Special tools

The following special tools are used when working on the product.
Special tools for engine and transmission can be found in the respective workshop manual.

Special tools

1

2

3

4

5

6

7

1

Optical tachometer

502 28 80-01

2

Tool for measuring wheel 

speed

578 92 62-01

3

Fork counterhold - belt 

pulley

506 89 92-01

4

Punch-kit

535 41 32-01

5

Puller - belt pulley

506 66 48-01

6

Battery charger (EU)

590 06 82-01

7

Tachometer

502 71 14-01

Содержание FMZ 1200

Страница 1: ...Workshop manual English FMZ 1200...

Страница 2: ...y 24 6 8 Checking and adjusting the brake cable 25 6 9 Checking and adjusting the clutch 25 6 10 Checking and adjusting the accelerator 26 6 11 Changing articulated steering bearing 26 6 12 Removing t...

Страница 3: ...the blood circulation which means mortal danger Use eye protection when working on tensioned springs Use ear protection during testing Introduction and safety regulations During testing do not touch t...

Страница 4: ...mission can be found in the respective workshop manual Special tools 1 2 3 4 5 6 7 1 Optical tachometer 502 28 80 01 2 Tool for measuring wheel speed 578 92 62 01 3 Fork counterhold belt pulley 506 89...

Страница 5: ...4 Stroke cm3 cu in 344 21 Max engine speed rpm 3000 100 Fuel minimum octane rating unleaded 85 Volume fuel tank liters 4 Oil grade SJ CF SAE 10W 30 Oil tank capacity liters USqt 1 4 1 5 Start Electri...

Страница 6: ...the EU directive 2000 14 EC Note 3 Sound pressure level according to EN 836 Reported data for the noise pressure level has a typical dispersion standard deviation of 1 2 dB A Note 4 Vibration level ac...

Страница 7: ...he muffler and its spark arrester 100 hour service 1 Perform the 25 hour service as detailed above 2 Perform the 50 hour service as detailed above 3 Replace the air filter s prefilter and paper filter...

Страница 8: ...ling fins m Clean the engine s cooling air intake t Checking and adjusting the throttle cable m Clean the engine and transmission cooling fins 2 4 m Check the muffler and its spark arrester m Check an...

Страница 9: ...o a functioning aftermarket It is in everybody s interest to have a functioning aftermarket The customer is satisfied with their product He she knows where to turn to get help if problems should arise...

Страница 10: ...terminal Ensure that the red cable is routed behind the black cable If jump leads are used for emergency starting follow the procedure below 4 3 Connecting the jump leads IMPORTANT INFORMATION Your r...

Страница 11: ...engine oil The oil level should be between the markings on the dipstick If the level is approaching the ADD mark top up the oil to the FULL mark on the dipstick ADD FULL ADD FULL Fill oil into the sa...

Страница 12: ...4 6 Wheels The tire pressure should be 60 kPa 0 6 bar 8 5 PSI on all wheels IMPORTANT INFORMATION Different pressures in the front wheels will make the blades cut the grass at different heights Delive...

Страница 13: ...ont mounted cutting unit for controlled mowing and the best possible cutting results The product is also equipped with accessories such as lawn rake and snow blade making them flexible tools for all y...

Страница 14: ...he transmission s serial number is found on the bar code decal located on the front of the housing for the left hand drive shaft Keep the information on the decal close at hand when ordering spare par...

Страница 15: ...bles and a chain This makes the product easy and precise to steer The product mows easily around all the obstacles on the lawn The turning radius is very small thanks to the articulated steering Desig...

Страница 16: ...The Z 85 equipped with a Mulch plug finely chops the cuttings to fertilizer Without the Mulch plug the unit works in the same way as a rear ejection unit 5 7 Drive The product are equipped with hydro...

Страница 17: ...tive terminal on the battery and then the positive terminal IMPORTANT INFORMATION Hold the bolts so that the poles are not put under strain 2 Remove the rear cover of the front carriage 3 Lift out the...

Страница 18: ...nd hose from the fuel tank and drain the fuel into the vessel x2 7 Unscrew the two screws and washers holding the fuel tank Save the washers for refitting the fuel tank 8 Disconnect the engine pin con...

Страница 19: ...spring on the drive belt pulley in the articulated unit and turn the belt tensioner to one side 13 Loosen the drive belt from the pulley under the engine plate x3 14 Unscrew the remaining 3 screws fro...

Страница 20: ...the tank is not desired the hose can be compressed with a locking welding pliers Make sure to keep the end of the hose above the level in the tank from now on 3 Remove the two screws 1 holding the tan...

Страница 21: ...out into the container Fit the drain plug and tighten it Fill with oil up to the FULL mark on the dipstick Oil is topped up through the same opening as the dipstick See Delivery measures Checking the...

Страница 22: ...ut through the frame Note If the old cables are whole the new ones can be attached to them as they are drawn out through the frame The new cables will then automatically follow the correct route 4 Ens...

Страница 23: ...ering wheel rod upwards 4 Unscrew the screw 2 in the lower edge of the steering wheel rod 5 Pull the steering wheel shaft 3 upwards and move the lower part of the shaft backwards to pull off the steer...

Страница 24: ...is placed between the frame and the cable pulley Ensure that the cables are properly placed in the steering cable pulleys 7 Ensure that the steering wheel is in the center position when the rear wheel...

Страница 25: ...e sure there is no play WARNING A poorly adjusted brake can result in reduced braking ability 6 9 Checking and adjusting the clutch 1 The clutch is properly adjusted when the idler s outward motion is...

Страница 26: ...ds as far as possible 5 Adjust the socket 3 position on the connecting rod 5 so that it fits exactly over the ball on the lever arm Fit the socket on the ball 6 Lock the adjustment with the lock nut 1...

Страница 27: ...belt using a spring hook 5 Remove the belt tensioner 6 Pull belt 1 off the belt pulley 7 Loosen the spring that is tensioning belt 2 transmission belt using a spring hook 8 Pull off belt 2 from the t...

Страница 28: ...the two screws 4 using a half inch wrench Loosen the screw 5 behind the muffler and the screw 6 holding the exhaust pipe The belt guide can now be removed Jack up the front IMPORTANT INFORMATION When...

Страница 29: ...fter assembly the cable tensioning must be checked see Checking and Adjusting the Steering Cables Check that the controls and cables are properly adjusted 6 12 Removing the pivoting rear axle 1 Follow...

Страница 30: ...r to Special tools It is important that the outer bushing s outer edge is on the same level as the beveled edge of the hole When the bushings are positioned the belt tensioner is fitted with the sprin...

Страница 31: ...iage forward and fit it into the fork of the pendulum shaft 5 Fit the articulated shaft with the short key grip and plastic cover face down Ensure the double D shaft is inserted into the double D hole...

Страница 32: ...transmission cable locking nut 1 4 turn 3 Remove the front hydrostatic cable clamp that is fastened inside the center console 4 Cut off the plastic tie around the cable at the frame situated in front...

Страница 33: ...whole hydrostatic cable Make a note of how the cable is laid out so that the new cable can be correctly positioned Fitting the hydrostatic cable 1 2 3 4 1 Feed the new cable through the product so it...

Страница 34: ...n cable 7 Place the hydrostatic transmission cable in place and screw the casing on with the rear bracket 3 8 Adjust the hydrostatic transmission cable as shown see Checking and Adjusting the Accelera...

Страница 35: ...Unhook the spring in the front part of the brake cable 2 Loosen the rear part and remove the brake cable from the product 6 17 2 Fitting the brake cable 1 Pull through the new brake cable on the prod...

Страница 36: ...the left front wheel 2 Remove the side cover One screw at the side and one at the top under the seat 3 Remove the lifting chain from the lever arm of the cutting unit 4 Lift off belt 3 cutting unit d...

Страница 37: ...e reverse order 6 19 Replacing belt 3 cutting unit drive Follow the instructions for Replacing belt 4 as far as the cutting unit up until step 7 Then proceed according to the following instructions 1...

Страница 38: ...ssion belt 6 Remove the cover on the left hand side of the rear carriage 7 Pull off belt 2 from the transmission first from the rear belt pulley and then from the front 8 Pull off belt 3 at the front...

Страница 39: ...k that the lever for setting the cutting height is in the S position 4 Move the lifting lever to cutting position 5 Loosen the snap in lock and lift off front cover 6 Unhook the spring 7 Lift off the...

Страница 40: ...it 2 Fit the cutting unit s pipe together with the unit frame s pipe Push the cutting unit in and make sure the guide bolts fit into the grooves on the unit frame one on each side 3 Grab the pipes and...

Страница 41: ...ng the snap in lock 3 Remove the screw holding the deck belt pulley 1 4 Secure the blade with a wooden block or hold the belt pulley with an oil filter puller for example Do not misplace the key that...

Страница 42: ...g The blade bolt tightening torque is 45 50 Nm 32 36 lb ft 3 Balance the blades as follows Put e g a drift horizontally in a vice as illustrated Insert the end of the drift into the center hole of the...

Страница 43: ...1 Wiring diagram 1 2 3 4 5 8 9 7 6 10 6 1 9 7 8 2 3 4 5 1 Microswitch seat 2 Ignition switch 3 Microswitch lifting lever 4 Microswitch pedal 5 Fuse 15A 6 Starter relay 7 Grounding point engine 8 Star...

Страница 44: ...he seat upwards and remove the spring disc with spring and spacer tube 2 Unplug the cable connections from the microswitch 3 Press in the fasteners and remove the microswitch from the holder Assembly...

Страница 45: ...the right position click lock 7 4 Main fuse The main fuse is placed in a detachable holder behind the battery under the protective cover Type Flat pin 15 A Do not use any other fuse when changing A bl...

Страница 46: ...46 English...

Страница 47: ...English 47 115 98 26 26...

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