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IMPORTANT SAFETY NOTICE

This manual was prepared for use only by properly trained audio-video service
technicians.

When servicing this product, under no circumstances should the original
design be modified or altered without permission from Zenith Electronics
Corporation. All components should be replaced only with types identical to
those in the original circuit and their physical location, wiring and lead dress
must conform to original layout upon completion of repairs.

Special components are also used to prevent x-radiation, shock and fire haz-
ard. These components are indicated by the letter “x” included in their compo-
nent designators and are required to maintain safe performance. No deviations
are allowed without prior approval by Zenith Electronics Corporation.

Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes
into the set is not delayed until the new service literature is printed.

CAUTION:

Do not attempt to modify this product in any way. Never perform

customized installations without manufacturer’s approval. Unauthorized modi-
fications will not only void the warranty, but may lead to property damage or
user injury.

Service work should be performed only after you are thoroughly familiar with
these safety checks and servicing guidelines.

GRAPHIC SYMBOLS

The exclamation point within an equilateral triangle is intended to
alert the service personnel to important safety information in the
service literature.

The lightning flash with arrowhead symbol within an equilateral tri-
angle is intended to alert the service personnel to the presence of
noninsulated “dangerous voltage” that may be of sufficient magni-
tude to constitute a risk of electric shock.

The pictorial representation of a fuse and its rating within an equi-
lateral triangle is intended to convey to the service personnel the
following fuse replacement caution notice: 

CAUTION:

FOR CONTINUED PROTECTION AGAINST RISK

OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND
RATING AS MARKED NEAR EACH FUSE.

SERVICE INFORMATION

While servicing, use an isolation transformer for protection from AC line shock.
After the original service problem has been corrected, make a check of the fol-
lowing:

FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent

component shorts. This is especially important on items trans-ported to and
from the repair shop.

2. Verify that all protective devices such as insulators, barriers, covers, shields,

strain reliefs, power supply cords, and other hardware have been reinstalled
per the original design. Be sure that the safety purpose of the polarized line
plug has not been defeated.

3. Soldering must be inspected to discover possible cold solder joints, solder

splashes, or sharp solder points. Be certain to remove all loose foreign par-
ticles.

4. Check for physical evidence of damage or deterioration to parts and compo-

nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.

5. No lead or component should touch a high current device or a resistor rated

at 1 watt or more. Lead tension around protruding metal surfaces must be
avoided.

6. After reassembly of the set, always perform an AC leakage test on all

exposed metallic parts of the cabinet (the channel selector knobs, antenna
terminals, handle and screws) to be sure that set is safe to operate without
danger of electrical shock. DO NOT USE A LINE ISOLATION TRANS-
FORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per
volt or more sensitivity in the following manner: Connect a 1500 ohm, 10
watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a
known good earth ground water pipe, conduit, etc.) and the exposed metal-
lic parts, one at a time. Measure the AC voltage across the combination of
1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a
non-polarized adaptor and repeat AC voltage measurements for each
exposed metallic part. Voltage measured must not exceed 0.75 volts RMS.
This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti-
tutes a potential shock hazard and must be corrected immediately.

TIPS ON PROPER INSTALLATION

1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting

shelf space over, or close to, a heat duct, or in the path of heated air flow.

2. Avoid conditions of high humidity such as: outdoor patio installations where

dew is a factor, near steam radiators where steam leakage is a factor, etc.

3. Avoid placement where draperies may obstruct venting. The customer

should also avoid the use of decorative scarves or other coverings that
might obstruct ventilation.

4. Wall- and shelf-mounted installations using a commercial mounting kit must

follow the factory-approved mounting instructions. A product mounted to a
shelf or platform must retain its original feet (or the equivalent thickness in
spacers) to provide adequate air flow across the bottom. Bolts or screws
used for fasteners must not touch any parts or wiring. Perform leakage tests
on customized installations.

5. Caution customers against mounting a product on a sloping shelf or in a tilt-

ed position, unless the receiver is properly secured.

6. A product on a roll-about cart should be stable in its mounting to the cart.

Caution the customer on the hazards of trying to roll a cart with small cast-
ers across thresholds or deep pile carpets.

7. Caution customers against using extension cords. Explain that a forest of

extensions, sprouting from a single outlet, can lead to disastrous conse-
quences to home and family.

A.C. Voltmeter

1500 OHM

10 WATT

Place this probe
on each exposed
metal part.

Good Earth Ground
such as the Water
Pipe, Conduit, etc.

0.15uF

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS

Содержание DVB318

Страница 1: ...Product Year 2003 Summary 1 Cabinet Main Chassis 2 Electrical 3 Mechaunism 4 Parts List 5 Published September 2003 by Technical Publications Zenith Electronics Corporation 201 James Record Road Huntsv...

Страница 2: ......

Страница 3: ...UMMARY CONTENTS PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS 1 2 SERVICING PRECAUTIONS 1 3 General Servicing Precautions Insulation Checking Prodedure Electrostatically Sensitive Devices SPE...

Страница 4: ...solder splashes or sharp solder points Be certain to remove all loose foreign par ticles 4 Check for physical evidence of damage or deterioration to parts and compo nents for frayed leads or damaged i...

Страница 5: ...pan els Input terminals Earphone jacks etc Electrostatically Sensitive ES Devices Some semiconductor solid state devices can be damaged easily by static electricity Such components commonly are called...

Страница 6: ...distortion Less than 0 008 Dynamic range More than 90 dB DVD CD OUTPUTS VIDEO OUT 1 0 V p p 75 negative sync RCA jack x 1 S VIDEO OUT Y 1 0 V p p 75 negative sync Mini DIN 4 pin x 1 C 0 3 V p p 75 CO...

Страница 7: ...2 1 SECTION 2 CABINET MAIN CHASSIS CONTENTS 1 EXPLODED VIEWS 2 2 1 Cabinet and Main Frame Section 2 2 2 Packing Accessory Section 2 3...

Страница 8: ...PLODED VIEWS 1 Cabinet and Main Frame Section 463 463 250 A00 463 463 300 283 280 A47 A47A A48 A44 A43 A50 A46 260 261 261 463 320 463 467 463 465 452 SCART 5 1CH MODEL ONLY OPTIONAL PART A 5 4 3 2 1...

Страница 9: ...KING SHEET 804 PACKING OPTIONAL PARTS 803 806 OWNER S MANUAL CABLE DIN 810 CABLE ASS Y 801 REMOCON 900 BOX CARTON 802 PACKING 803 811 812 PLUG ASS Y 1WAY YELLOW 814 CABLE COAXIAL DVI CABLE MOLEX 815 C...

Страница 10: ...spindle motor 3 9 17 DATA STREAM 3 9 18 Input Clock to IC202 3 10 19 Tray Open and Close 3 10 20 Focus Drive signal FACT 3 11 21 Signals for Front micom 3 11 22 FACT and FE for DVD9 Dual disc 3 12 23...

Страница 11: ...ing 27Mhz after being installed VCC 2 MPEG IC and DSP IC get the M RESET sig nal from front com and they are initialized 3 And then MPEG IC generate SMI_CLK and send to SDRAM 4 MPEG IC and SDRAM are s...

Страница 12: ...h ROM If WE signal doesn t appear check the VCC and replace the Flash ROM M reset D reset X 601 clk 3 Initializing between MPEG FLI2301B and Flash 4 Sil170B is nitialized by M Reset and D Reset VCC 3...

Страница 13: ...2 CLOSE SW LIMIT SW PMD01 PMD02 FM LD CD Q203 IC202 DSP M D ASSY IC201 Motor Drive PMD03 Let s look over the initial action of M D 1 When the tray is closed CLOSE SW should be changed from 5V to 0V a...

Страница 14: ...rmal there is no screen on TV 8 Checking the Video Signal 81 82 IC501 MPEG DSP RST PC o IC202 DSP IC IC203 MOTOR AMP IC Let s look over the initial step of DSP 1 First DSP IC receive the DSP Reset fro...

Страница 15: ...r on CD laser on PI CD DVD LD DVD LD CD 4 10 Checking the second step of servo 2 DAC_PCMOUT IC402 OP AMP DAC_PCM_CLK DAC_SCLK DAC_LRCK Analog audio IC501 MPEG STI5589 AUDIO DAC PCM1742 IC401 is called...

Страница 16: ...is abnormal then check the front u com IC901 and replace it M RESET Pin124 of IC501 DSP_RST Pin 81 of IC202 3 3V power input The waveform when power on 12 Checking the reset port Waveforms as below ar...

Страница 17: ...during a normal play The waveform when to skip or scan 14 Checking the track jump This is the waveform of FE and collector outputs of Q205 and Q206 when to play DVD This is the waveform of FE and col...

Страница 18: ...motor through those signals IC201 pin 9 IC202 pin 28 The waveform F and SPM in the PLAY Mode 16 The status Focus and spindle motor This waveforms are showing The Downloading serve program The must im...

Страница 19: ...aveform of clock inputs to IC201 18 Input Clock to IC202 IC202 DSP IC201 Driver IC Pin 38 Pin 39 Pin 1 Pin 2 Tray open Tray close MD Pin 4 Pin 5 LM LM DSP send tray open or tray close signal to IC201...

Страница 20: ...w for FACT The waveform of FACT F and F 20 Focus Drive signal FACT MRESET signal is output from front COM when power is on so IC501 is initialized And those front COM and IC501 communicate each other...

Страница 21: ...IC506 Buffer IC IC501 C542 C541 R500 The waveform and the block diagram as below show a clock input and output between IC501 and X501 Clocks generated in X501 is output and input into pin120 of IC501...

Страница 22: ...3 13 24 480P DATA_EN H_Synk V_Synk 25 720P DATA_EN H_Synk V_Synk...

Страница 23: ...3 14 26 1080i DATA_EN H_Synk V_Synk...

Страница 24: ...Front U com IC506 74HC 244 Level Shift RF Signal A B C D E F LM LM M Feeding Motor FM FM FACT TACT Actuator mute Spindle on Vref FG Loading Control DVD_LD CD_LD F F T T SPM SPM PSEL0 PSEL1 IC203 NJM3...

Страница 25: ...IFIER 14V RECTIFIER 9V RECTIFIER 5 2V TRANS Switchig TR RECTIFIER L INE FILTER LPF LPF LPF FEEDBACK REG 8V REG 3 3V REG 3 3V PWR ON OFF F F 27VA 12V 8V 5 2VA 5V 3 3V 3 3V_M 3 3V_M1 AC 90 240V 2 POWER...

Страница 26: ...ROR_EN RS_ERROR Frontend Interface sector processor CPRM DVD decryption Memory Interface Diagnostics Controller Micor Processor ST20 MPEG Decoder Sub picture OSD Audio Decoder Video Encoder DAC Audio...

Страница 27: ...C_LRCK DAC_PCM_CLK Audio I F SPDIF DSP_RST IRQ2 IIC_DATA IIC_CLK RS_ECCB_START RS_DATA RS_DVALID RS_BCLK RS_ERROR_EN RS_ERROR PROGRE_L AMUTE CVBS C for S Video Y for S Video Frontend Interface sector...

Страница 28: ...S BA 0 1 DQ 0 3 D_DQM D_WE IIC_CLK IIC_DATA CLK_OUT FDATA_ 0 7 RESET IIC_CLK IIC_DATA D_RESE T DATA_EN DVI_CLK HSYNC_OUT VSYNC_OUT PD 0 23 D V I J A C K TX0 TX1 TX2 TXC HPDBT DSTB_DVI LCA LDA IC603 Si...

Страница 29: ...20 6 AUDIO Block Diagram IC401 CS4391 AUDIO 2ch DAC L R L R MPEG I F A V JACK I F IC402 NJM4580D OP AMP LPF Buffer DAC_SCLK DAC_LRCK DAC_PCM_CLK ADAC_CLOCK ADAC_DATA ADAC ENA_2CH DAC_PCMOUT3 DV7832NX...

Страница 30: ......

Страница 31: ...IS WAY IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED NOTE 1 Shaded parts are critical for safety Repla...

Страница 32: ...or check spindle speed Reference voltage for pick up Motor drive IC Plup Spindle Loading Motor not work Tray open close RF Amplified Filtered RF Amplified DVD reading fail CD reading fail The final si...

Страница 33: ...display Clock generation MPEG IC Initial function Video output Aduio output Main command data and clock Level shift IC initial function will be abnormal Flash Memory servo program download com progra...

Страница 34: ...3 27 3 28 4 AUDIO JACK CIRCUIT DIAGRAM Video signal does not appear 2CH Audio dead 2CH Audio dead FLD not work DV7832NXS...

Страница 35: ...3 29 3 30 5 TIMER 5 1CH CIRCUIT DIAGRAM System not operate or Digitron abnormal or Key not operate Digital abnormal Power LED abnormal Remocon not operate System not operate DV7832NXS...

Страница 36: ...3 31 3 32 6 DVI CIRCUIT DIAGRAM DV7832NXS...

Страница 37: ...1 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 0 0 1 82 0 0 0 1 47 1 6 1 55 0 23 0 23 0 23 0 23 0 02 0 03 1 75 0 0 36 0 28 0 28 0 28 2 61...

Страница 38: ...0 12 0 16 2 87 0 16 0 13 0 13 0 23 0 12 0 12 0 15 0 11 3 16 3 16 0 01 0 04 3 17 0 01 0 01 3 18 0 01 0 01 3 19 0 03 0 24 3 18 0 02 STOP PLAY MODE PIN NO IC604 AMC1117 IC607 P82B715 STOP PLAY MODE IC50...

Страница 39: ...0 00 0 00 0 00 0 0 0 35 80 36 80 0 00 0 00 2 49 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 03 0 03 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 57 0 69 0 58 0 80 1 24 1 37 1 99 2 00 2 29 0 00 2 00 1...

Страница 40: ...3 39 3 40 PRINTED CIRCUIT DIAGRAMS 1 MAIN P C BOARD TOP VIEW LOCATION GUIDE...

Страница 41: ...3 41 3 42 2 MAIN P C BOARD BOTTOM VIEW LOCATION GUIDE...

Страница 42: ...3 43 3 44 3 KEY P C BOARD Solder Side 4 TIMER P C BOARD LOCATION GUIDE Solder Side...

Страница 43: ...3 45 3 46 5 POWER SMPS P C BOARD 6 DVI P C BOARD LOCATION GUIDE LOCATION GUIDE Solder Side Solder Side...

Страница 44: ......

Страница 45: ...lamp 4 2 1 1 3 Clamp Upper 4 2 2 Tray Disc 4 2 3 Base Assembly Sled 4 3 3 1 Gear Assembly Feed 4 3 3 2 Gear Assembly Middle 4 3 3 3 Gear Assembly Rack 4 3 4 Rubber Rear 4 3 5 Frame Assembly Up Down 4...

Страница 46: ...Rear Frame Assembly Up Down Belt Loading Gear Pulley Gear Loading Guide Up Down PWB Assembly Loading Base Main 2 Screws 2 Locking Tabs 4 Screws 1 Screw 1 Screw 1 Locking Tab 1 Locking Tab 1 Locking T...

Страница 47: ...amp Assembly Disc from the Holder Clamp 1 1 1 Plate Clamp 1 Turn the Plate Clamp to counterclockwise direction and then lift up the Plate Clamp 1 1 2 Magnet Clamp 1 1 3 Clamp Upper 2 Tray Disc Fig 4 2...

Страница 48: ...ISM DISASSEMBLY 3 Base Assembly Sled Fig 4 3 1 Release 4 Screw S2 2 Disconnect the FFC Connector C1 3 1 Gear Assembly Feed 3 2 Gear Middle 3 3 Gear Assembly Rack 1 Release the Scerw S3 4 Rubber Rear F...

Страница 49: ...ck the Locking Tab L4 in direction of arrow B and then separate the Gear Pulley from the Base Main 8 Gear Loading Fig 4 4 9 Guide Up Down Fig 4 4 1 Move the Guide Up Down in direction of arrow A as Fi...

Страница 50: ......

Страница 51: ...chanism Exploded View 429 429 026 010 018 013 014 017 015 015A 011 430 431 011A 012 004 001 002 003 A01 A02 020 430 430 430 430 012 021 433 433 012 012 028 022 432 024 A03 A26 025 030 015B 015C 435 02...

Страница 52: ......

Страница 53: ...501R 3014M BOARD ASSEMBLY DVD DV7832NXS AA1UZZ 283 3581R T069C DOOR ASSEMBLY DVD DV7832NXS HA1UZZ 280 3721RDF374H PANEL ASSEMBLY FRONT C SKD 3721R F374H DV7832NXS AA1UZZ C NSP 452 353 051A SCREW SPECI...

Страница 54: ...ECEIVER TSOP2238SB1 VISHAY 38KHZ W O M SW901 556 219B SWITCH TACT THVV502GAA POSTECH DC 12 V 5 SW902 556 219B SWITCH TACT THVV502GAA POSTECH DC 12 V 5 SW903 556 219B SWITCH TACT THVV502GAA POSTECH DC...

Страница 55: ...36 1SZZR 0047A SCREW DRAWING 1 D1 4 L4 5 SWRCH16A FZY TAP SUB PWB ASSEMBLY TOTAL A46 6885R 1013W SUB PWB PCB ASSEMBLY DV7832NXS AA1UZZ C201 0CH8106F611 CAPACITOR CHIP AL ELECTROLYTI 10UF 16V M 85STD C...

Страница 56: ...P 50V J COG 1 6X0 8 R TP C245 0CH4120K412 CHIP CAPA CERAMIC M L T C F S 12P 50V J COG 1 6X0 8 R TP C246 0CH1102K562 CAPACITOR FIXED CERAMIC Temp c 1000PF 50V 10 X7R X 1608 R T C247 0CH1102K562 CAPACIT...

Страница 57: ...1608 R T C437 0CH8226F611 CAPACITOR CHIP AL ELECTROLYTI 22UF 16V M 85STD CYL R TP C438 0CH1102K562 CAPACITOR FIXED CERAMIC Temp c 1000PF 50V 10 X7R X 1608 R T C439 0CH8226F611 CAPACITOR CHIP AL ELECT...

Страница 58: ...0V Z Y5V F 1508 R TP C525 0CH1104K942 CAPACITOR CHIP CERAMIC M L HD 0 1UF 50V Z Y5V F 1508 R TP C530 0CH1104K942 CAPACITOR CHIP CERAMIC M L HD 0 1UF 50V Z Y5V F 1508 R TP C531 0CH1104K942 CAPACITOR CH...

Страница 59: ...50V Z Y5V F 1508 R TP C620 0CH1104K942 CAPACITOR CHIP CERAMIC M L HD 0 1UF 50V Z Y5V F 1508 R TP C621 0CH1104K942 CAPACITOR CHIP CERAMIC M L HD 0 1UF 50V Z Y5V F 1508 R TP C622 0CH8106F611 CAPACITOR C...

Страница 60: ...S HY57V641620HGT 7 HYUNDAI 54PIN IC503 0IMMRSW010A IC MEMORIES SST39VF160 70 4C EK SILICON ST IC504 0IFA742440F IC FAIRCHILD MM74HCT244SJ 20P SOIC TP 3 STA IC506 0ISTLTO015A IC STANDARD LOGIC TC7WHU04...

Страница 61: ...TP Q202 0TR388209AA TRANSISTOR BIPOLARS CHIP KTC3882 SOT 23 TP KEC Q203 0TR388209AA TRANSISTOR BIPOLARS CHIP KTC3882 SOT 23 TP KEC Q204 0TR103709BB TRANSISTOR BIPOLARS 2SA1037K Q CHIP TP ROHM Q205 0TR...

Страница 62: ...P 10K OHM 1 16 W 1608 5 00 D R248 0RH1002C622 RESISTOR METAL GLAZED CHIP 10K OHM 1 16 W 1608 5 00 D R249 0RH1002C622 RESISTOR METAL GLAZED CHIP 10K OHM 1 16 W 1608 5 00 D R250 0RH1002C622 RESISTOR MET...

Страница 63: ...6 W 1608 5 00 D R2E4 0RH3901C622 RESISTOR METAL GLAZED CHIP 3 9K OHM 1 16 W 1608 5 00 D R2E5 0RH3901C622 RESISTOR METAL GLAZED CHIP 3 9K OHM 1 16 W 1608 5 00 D R2E8 0RH4701C622 RESISTOR METAL GLAZED C...

Страница 64: ...K OHM 1 16 W 1608 5 00 D R507 0RH1000C422 RESISTOR METAL GLAZED CHIP 100 OHM 1 16 W 1608 1 00 D R508 0RH1000C422 RESISTOR METAL GLAZED CHIP 100 OHM 1 16 W 1608 1 00 D R509 0RH1000C422 RESISTOR METAL G...

Страница 65: ...IP 10K OHM 1 16 W 1608 5 00 D R606 0RH1000C622 RESISTOR METAL GLAZED CHIP 100 OHM 1 16 W 1608 5 00 D R607 0RH1000C622 RESISTOR METAL GLAZED CHIP 100 OHM 1 16 W 1608 5 00 D R608 0RH1002C622 RESISTOR ME...

Страница 66: ...OHM 1 16 W 1608 5 00 D R663 0RH1002C622 RESISTOR METAL GLAZED CHIP 10K OHM 1 16 W 1608 5 00 D R664 0RH1002C622 RESISTOR METAL GLAZED CHIP 10K OHM 1 16 W 1608 5 00 D RA601 0RRZVTA001L RESISTOR DRAWING...

Страница 67: ...0V M W BULK C107 0CG2220U630 CAPACITOR SEMI CERAMIC 2200 PF 400V M E R NK AD SD C109 0CE108BF630 CAPACITOR FIXED ELECTROLYTIC 1000UF KME 16V M FM5 BULK C113 0CG1020U630 CAPACITOR SEMI CERAMIC 1000PF 4...

Страница 68: ...8 OHM 1 6 W 5 00 TA26 R123 0RD1001F608 RESISTOR FIXED CARBON FILM 1K OHM 1 6 W 5 TA26 R126 0RD1001F608 RESISTOR FIXED CARBON FILM 1K OHM 1 6 W 5 TA26 R140 0RD1001F608 RESISTOR FIXED CARBON FILM 1K OHM...

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