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12

C-9000
Series 
Reassembly

Use all pages of the assembly drawing

during the reassembly process to assure
correct orientation of the parts

Note: If the pump will not turn freely after a
component is installed, then the pump needs
to be inspected further to determine where
the unwanted contact is occurring.

Caution:

Please review the precautions

listed on Page 7 for Magnetically
Coupled Pumps.

Provide a can of compatible lubricant,

preferably a mineral oil or process-
acceptable synthetic lubricant such as
glycerin. If none of these materials are
available it is acceptable to use rubbing
alcohol as a substitute lubricant. Shaft,
arbor, dowels, and gears should be 
lubricated prior to assembly. Take care 
to remove excess fluid from between 
the plate surfaces using a clean, lint-free
towel. Threads on bolts should be 
lubricated with an anti-seize compound
or a molydisulfide based grease See

Figure 11

. During assembly, considerable

care should be taken to prevent wedging
or jamming of close-fitting components.
Never force the parts together. They 
will drop or press into place with finger
pressure if properly aligned.

1.

Insert the o-rings (34) into the grooves
on the front and rear plates (8,7).
Replace these o-rings if they have
been damaged.

2.

Place the front plate (8) in a 

vise that

has soft protective jaws.

Grip the pump

on the port sides of the front plate with
the inner surface of the plate facing up.

3.

Push both slip-fit dowels (10) into the
dowel holes in the gear plate (3).

4.

Place the gear plate (3) on the front
plate (8) and align the dowels so they
slip into the corresponding holes on
the front plate. Make sure that the bolt
holes also line up when fitting the gear
plate on the front plate. See 

Figure 12.

5.

Place the round key (4) on the arbor
(9) and fit the driven gear (5) on to the
arbor. 

Note: 

The driven and driving

gears are identical in most models.

6.

Snap the retaining rings (16) onto 
the arbor and slip the arbor into the
front plate (8). 

7.

Install the round key (4) into the 
keyway on the drive shaft.

8.

Slide the driving gear (5) onto the
drive shaft and against the retaining
ring. Take care to align the keyway in
the gear with the key (4). The key may
need to be held down to prevent it
from being damaged by the gear

9.

Insert the drive shaft (2) into the front
plate (8) and insert the gear into the
gear pocket of the gear plate (3). See

Figure 13.

10.

Install the rear plate (7).

Figure 11

Figure 11

Figure 13

Figure 13

Figure 12

Содержание C-9000

Страница 1: ...Zenith Pumps Installation Care and Maintenance Zenith Corrosive Duty Gear Pumps C 9000 Gear Pumps...

Страница 2: ...re assured even under varying conditions of temperature viscosity and pressure Precision Construction Ground and lapped components allow for operating clearances to 00015 and provide high volumetric e...

Страница 3: ...ust be considered in order to prevent damage to the product during handling installation and cleaning Most importantly 1 Use only brass or plastic tools to pry on the C 9000 pump components 2 If you m...

Страница 4: ...e to the pump inlet when metering high viscosity fluids to prevent cavitation 10 Install a pressure regulating valve downstream of the pump if necessary to ensure there is at least 20 psig differentia...

Страница 5: ...e system the following suggestions are recom mended to prevent pump damage 1 Minimize the differential pressure across the pump ports to less than 100 psi but not less than 20 psi 2 Reduce the pump sp...

Страница 6: ...a given orifice For de rating the pump this orifice is the gear clearance Differential pressure forces the fluid through this clearance at a steady rate regardless of the pump speed Thus the slip flow...

Страница 7: ...magnets near one another unless assembling the pump to the system Both rotors should be fastened to their respective shafts before bringing them into proximity Do not place the magnets near any elect...

Страница 8: ...system for example magnetically driven pumps with adapter plates have been disengaged from the housings Note As parts are disassembled place them carefully on a clean surface such as a soft cloth See...

Страница 9: ...ry Take care not to press on the gears or the edges of the gear pocket Caution Do not allow the gears to be lifted out of the gear plate They may drop causing damage to the gear teeth See Figure 5 9 R...

Страница 10: ...e Assembly 8 O Ring 33 O Ring 34 Tandem Lip Seal 13 Dryseal Type Plug 42 Interpret per ASME Y14 5M 1994 Square Key 17 18 SHCS M4x 0 7 11 Seal Housing 23 Sleeve Bearing 16 Retaining Ring 24 Sleeve Bear...

Страница 11: ...cleaning method Abrasive dust is larger in size than the pump clearances Always use clean lint free rags or disposable towels and compressed air to clean components Common paper towels are not accept...

Страница 12: ...igned 1 Insert the o rings 34 into the grooves on the front and rear plates 8 7 Replace these o rings if they have been damaged 2 Place the front plate 8 in a vise that has soft protective jaws Grip t...

Страница 13: ...plate Lower the barrier cap into position over the inner magnet If applicable mount the barrier cap by installing tightening the eight socket head screws Assembly is now complete 13 Mechanical Seal In...

Страница 14: ...Entrained particle Disassemble and clean pump replace any damaged parts 4 Possible internal Disassemble and clean damage pump replace damaged parts Consult factory Excessive seal 1 Worn seal face s Re...

Страница 15: ...sers that won t scratch Don ts Don t pry tap scratch scrape or otherwise work on the pump or its components with steel tools Don t assume that because it is steel you can t damage the pump in handling...

Страница 16: ...of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems a...

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