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8

water solutions

First installation manual – Translation of original instructions

Proceed as follows:

1.  Take the precautions detailed in the “Safety Precautions” manual.

2.  Place the pump vertical on its feet or base.

3.  Secure the pump by tying a suitably sized chain or sling to the handle on the top to prevent it from falling over after the kickback.

warning

!

 

The kickback may be very strong. Do not stand close to the pump during the procedure.

4.  Temporarily connect the yellow-green wire to the system ground connector and then connect the power supply wires to the contactor. 

5.  Make sure there are no people or objects within a distance of at least 2 metres of the pump.

6.  Operate the start switch, power up the pump for a few seconds and then shut off the power by flicking the stop switch.

7.  Check that the rotation direction is correct.

If the pump is rotating in the wrong direction, invert two of the pump’s three power supply phases and try again, repeating the procedure described.

Once the connection which provides the correct rotation direction has been obtained, MARK the precise order in which the wires have been con-

nected to the system, DISCONNECT the power supply wires from the pump and proceed with definitive installation. 

warning

!

 

If more than one pump is connected to a single control panel, the rotation direction must be checked individually for each 

unit installed.

2.5 Installing the float switch control system (Fig. 5)

Float switches allow one or more pumps to be started and stopped in response to the level of liquid in the tank. 

They can also be connected to alarm devices to prevent operational problems (overflow or dry running).

They must be installed well away from turbulence or inflows of water. 

In the event of strong turbulence, float switches should be installed on a rigid rod mounted inside the pit.

Make sure that there are no items which may obstruct movement of the floats and that the wires do not inter-

fere with each other, and cannot become tangled or trapped on projections inside the tank.

Float switches must be installed in such a way that the correct minimum liquid level is guaranteed.

 

The minimum liquid level must be controlled by two float switch (in redondancy) to shut down 

the power supply when the liquid to be pumped belows the minimum level (pump fully submer-

ged).

 

Only use float switch sensor according with the 

classification of the installation site 

 

The connection to the electric control panel must be carried out using an Intrinsic Safe Circuit 

such as a Zener safety barrier or a galvanic isolation barrier.

Ensure that the switch 

from shut down to start-up

 occurs only and exclusively if all the floats find themselves in the position shown in 

Fig 6.

Ensure that the switch 

from start-up to shut down

 occurs only and exclusively if both of the floats find themselves in the position shown in 

Fig 7.

Make sure that effective volume of the tank does not become so low that the number of starts per hour exceeds the maximum admitted.

Fig. 5

Fig. 6

Fig. 7

EN

ON

OFF

ON

OFF

Содержание APG GREY Series

Страница 1: ...10 GREY series water solutions First installation manual EN...

Страница 2: ...ght to modify the product without prior warning For more information consult the website www zenit com Year Type Version Serial nr Code QUALITY CHECK PASSED Zenit Italia s r l www zenit com info it ze...

Страница 3: ...11 Product s name description 6 1 12 Decals applied to the product 6 2 TRANSPORT AND INSTALLATION 7 2 1 Visual inspection 7 2 2 General safety precautions 7 2 3 Handling and lifting 7 2 4 Checking the...

Страница 4: ...tion or poisoning due to the inhalation of toxic gases To reduce the risks associated with lightning the user is required to install any necessary and adequate lightning protection measures Any interv...

Страница 5: ...control panel for non Ex panels outside of the risk area 1 9 Name plate on the pump On the motor cover you find a metal plates which states the operating data and approvals applying to the pumps With...

Страница 6: ...for Gas Group IIB and IIA T4 Temperature Class of the equipment maximum surface temperature 135 C Gb Equipment for explosive gas atmospheres having a high level of protection which is not a source of...

Страница 7: ...m level of pumped liquid must be controlled by two level sensors in redondancy to shut down the power supply when the liquid to be pumped belows the minimum level pump fully submerged The electric pum...

Страница 8: ...itch control system Fig 5 Float switches allow one or more pumps to be started and stopped in response to the level of liquid in the tank They can also be connected to alarm devices to prevent operati...

Страница 9: ...hat the pump is disconnected from the power supply panel and the impeller turns in the correct direction using the procedure described in point 3 2 Checking the impeller rotation direction 2 Fix the f...

Страница 10: ...ght bends or in positions with risk of crushing or damage 13 Connect the electric cables to the control panel as shown in the diagram provided in point 4 2 Connection diagrams 2 6 2 Mobile installatio...

Страница 11: ...al protection devices are properly connected apart from leading to forfeiture of warranty cover failure to connect the thermal protection may constitute a hazard The electrical operation and safety of...

Страница 12: ...rol panel The connection of the thermal protectors to a control panel is mandatory The electric panel must be predisposed to guarantee the shutdown of the motor when the thermal protection intervenes...

Страница 13: ...W2 S PE PE DOL Y L1 L3 PE M 3 L2 TP TP S PE L N L1 L2 L3 U1 U2 V1 V2 W1 W2 CR CS TP S PE NC Single phase power supply Three phase power supply Motor terminals Run Capacitor Start Capacitor Thermal pro...

Страница 14: ...tic pressure level in the environment where the product is installed to avoid breaching local legal requirements 5 MAINTENANCE AND SERVICE 5 1 Introduction Zenit electric submersible pumps undergo thr...

Страница 15: ...cement check the oil level The oil must be changed after 4 000 operating hours or once a year Oil change and mechanical seals inspection is necessary if the leakage probe detects an ingress of water i...

Страница 16: ...causes Wrong pump selection Replace the pump with a suitable one 6 Starts per hour exceed the permitted number Wrong setting of the level control Correct the level control setting Level control malfun...

Страница 17: ...9 25 23 26 27 4 1 Handle 10 Upper bearing support 19 Mechanical seal 2 Cable 11 Upper bearing 20 Oil chamber 3 Cable gland 12 Shaft with rotor 21 Pump plate 4 1 8 NPT blanking element 13 Stator 22 Bus...

Страница 18: ...18 water solutions Notes...

Страница 19: ......

Страница 20: ...zenit com 27270100923200000 Rev 0 31 05 19 water solutions...

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