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12

water solutions

Zenit Italia s.r.l.

via dell’Industria, 11 I-41018 S.Cesario s.P. (MO)

MADE IN ITALY

EN 60034-1

T

max

=40°C

zenit.com

water solutions

DGO 50/2/G50H A1CM

NC

 TCST

 E-SICAL 10

230 V

2.90

For electrical connection, refer to the diagram corresponding to the electric 

pump version indicated on the plate

TSCD

First installation manual – Translation of original instructions

3.3 Ground connection 

• 

Make sure that the ground system and differential security breaker are present and in good working order.

• 

Check that the ground conductor is about 150 mm longer than the other conductors so that it will be the last to become disconnected from the 

panel in the event of accidental tugs.

The predisposition for the connection of the external earth conductor accepts cables with a cross-sectional area of at least 4 mm².

 

On -Ex pumps, make sure that an external earth conductor (yellow and green, with cross section at least of 4 mm

2

) is connected 

to the external earth terminal on the pump using a secure cable clamp. Clean the surface of the externa earth connection and 

mount the cable clamp.

3.4 Thermal protection

The equipment is equipped with thermal protectors inside the stator windings to shut down the power supply in case of motor overheating.

The standard thermal protection consists of bimetal thermal protectors with nominal switching temperature NST=150°C; as option, bimetallic 

protectors can be replaced by PTC thermistors or PT100 sensors.

The thermal protection cables are marked with a label stating “PROTEZIONE TERMICA - THERMAL PROTECTION” and must be connected to 

the corresponding terminals of the control panel.

 

The connection of the thermal protectors to a control panel is mandatory.

 

The electric panel must be predisposed to guarantee 

the shutdown of the motor when the thermal protection intervenes and to avoid the automatic start-up of the pump which must 

only be started manually with the intervention of an operator.

3.5 Leakage detector 

The electric pump can be equipped with a single-electrode leakage detector as an accessory to detect and signal the infiltration of water into the 

oil chamber of the mechanical seals (the equipment grounding conductor is used as the return path for the conductive level limit detection). 

In the case of detection, take out of service the pump and proceed with maintenance.

The signal cable is marked with a label with the letter 

S

 

For installations with -Ex certified models, the connection to the electric control panel must be carried out by inserting in safe  

area an Intrinsic Safety barrier with galvanic isolation.

Electrical safety data for intrinsically safe circuit:

Leakage detector 

Ui: 30V; Ii: 120mA;  Pi: 1.3W

 

 

Ci: 0.3nF; Li: ~ 0mH

Cable

 

 

Cc: 200pF/m; Lc: 1µH/m; Lc/Rc= 30µH/Ω

3.6 Connection diagrams (standard version)

To set up the electrical connection of the electric pump, do the following:

1.  Check which type of electrical connection is required on the identification plate (direct starting or Y/D).

2.  Firstly, connect the earth wire to the relative terminal in the electrical panel, according to the connection diagram illustrated.

 

3.  Connect the power wires to the relative terminals in the electrical panel, according to the followings connection diagrams (please refer to the specific 

documentation supplied with the unit for electrical connections of non-standard sensors and protective devices).

4.  Connect the wires of the control devices to the terminals on the relative panel.

EN

Содержание APG GREY Series

Страница 1: ...10 GREY series water solutions First installation manual EN...

Страница 2: ...ght to modify the product without prior warning For more information consult the website www zenit com Year Type Version Serial nr Code QUALITY CHECK PASSED Zenit Italia s r l www zenit com info it ze...

Страница 3: ...11 Product s name description 6 1 12 Decals applied to the product 6 2 TRANSPORT AND INSTALLATION 7 2 1 Visual inspection 7 2 2 General safety precautions 7 2 3 Handling and lifting 7 2 4 Checking the...

Страница 4: ...tion or poisoning due to the inhalation of toxic gases To reduce the risks associated with lightning the user is required to install any necessary and adequate lightning protection measures Any interv...

Страница 5: ...control panel for non Ex panels outside of the risk area 1 9 Name plate on the pump On the motor cover you find a metal plates which states the operating data and approvals applying to the pumps With...

Страница 6: ...for Gas Group IIB and IIA T4 Temperature Class of the equipment maximum surface temperature 135 C Gb Equipment for explosive gas atmospheres having a high level of protection which is not a source of...

Страница 7: ...m level of pumped liquid must be controlled by two level sensors in redondancy to shut down the power supply when the liquid to be pumped belows the minimum level pump fully submerged The electric pum...

Страница 8: ...itch control system Fig 5 Float switches allow one or more pumps to be started and stopped in response to the level of liquid in the tank They can also be connected to alarm devices to prevent operati...

Страница 9: ...hat the pump is disconnected from the power supply panel and the impeller turns in the correct direction using the procedure described in point 3 2 Checking the impeller rotation direction 2 Fix the f...

Страница 10: ...ght bends or in positions with risk of crushing or damage 13 Connect the electric cables to the control panel as shown in the diagram provided in point 4 2 Connection diagrams 2 6 2 Mobile installatio...

Страница 11: ...al protection devices are properly connected apart from leading to forfeiture of warranty cover failure to connect the thermal protection may constitute a hazard The electrical operation and safety of...

Страница 12: ...rol panel The connection of the thermal protectors to a control panel is mandatory The electric panel must be predisposed to guarantee the shutdown of the motor when the thermal protection intervenes...

Страница 13: ...W2 S PE PE DOL Y L1 L3 PE M 3 L2 TP TP S PE L N L1 L2 L3 U1 U2 V1 V2 W1 W2 CR CS TP S PE NC Single phase power supply Three phase power supply Motor terminals Run Capacitor Start Capacitor Thermal pro...

Страница 14: ...tic pressure level in the environment where the product is installed to avoid breaching local legal requirements 5 MAINTENANCE AND SERVICE 5 1 Introduction Zenit electric submersible pumps undergo thr...

Страница 15: ...cement check the oil level The oil must be changed after 4 000 operating hours or once a year Oil change and mechanical seals inspection is necessary if the leakage probe detects an ingress of water i...

Страница 16: ...causes Wrong pump selection Replace the pump with a suitable one 6 Starts per hour exceed the permitted number Wrong setting of the level control Correct the level control setting Level control malfun...

Страница 17: ...9 25 23 26 27 4 1 Handle 10 Upper bearing support 19 Mechanical seal 2 Cable 11 Upper bearing 20 Oil chamber 3 Cable gland 12 Shaft with rotor 21 Pump plate 4 1 8 NPT blanking element 13 Stator 22 Bus...

Страница 18: ...18 water solutions Notes...

Страница 19: ......

Страница 20: ...zenit com 27270100923200000 Rev 0 31 05 19 water solutions...

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