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5

Cleaning Slip Rings/Brushes

Cleaning can be accomplished in the field, if necessary -- but is best done under factory (dust free)
conditions.  Factory cleaning will be performed free of any labor charge, with charges only for return
freight cost.
However, if circumstances dictate that you need to clean the unit yourself, carefully follow these
instructions:

Step 1 – Inspection Cleaning PRIOR to Removal from Drive Motor

If slip ring/brush cleaning is needed because of oil or chemical contamination, before
removing the generator from its drive motor/engine, or beginning disassembly of the
generator, inspect the power generator for residual amounts of antifreeze, grease, hydraulic
fluids, or oil on the outside of the generator or on visible internal components.
If contamination of the exterior is noted, the 

exterior

 of the generator may be cleaned with

any aerosol cleaner/degreaser designed 

specifically  for

 

electronic  components

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,

AND/OR with a clean cloth moistened with a solvent such as mineral spirits or kerosene,
AND/OR with a mixture of dish washing detergent (or some other 

mild

 detergent

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 which is

effective at removing/cleaning grease/oil).
The 

interior

 of the generator can be cleaned with a 

light

 application of any aerosol

cleaner/degreaser  designed 

specifically  for

 

electronic  components

13

, AND/OR with a

mixture of dish washing detergent (or some other 

mild

 detergent

14

 which is effective at

removing/cleaning grease/oil).
After cleaning, the generator should be rinsed with fresh water.  Excess water should then
be removed by operating the generator’s drive engine briefly with sufficient speed to drive
the generator to its normal operating speed to allow the cooling fan to remove most excess
moisture from inside the case.  If available, compressed air can be used to good advantage
at this time to assist in the process of “drying” the generator.

Step 2 -- Disassembly

Place the generator on a clean, dust free workbench -- resting on its side.
Identify/locate the four Allen head cap bolts that hold the generator case parts together.

                                                

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CAREFULLY

 read the product instructions and warnings 

BEFORE

 using any sort of aerosol based cleaner to

insure  that  the  cleaner  is 

COMPLETELY

  safe  for  use  with  electronic  components,  AND/OR  electrical

varnishes,  AND/OR  all  types  of  plastics  or  resins.    If 

ANY

 doubt as to suitability of a chemical exists – 

D O

NOT  USE  IT

.

12

 

DO 

NOT  USE 

detergents  which  are  used  for  cleaning  auto  parts  or  which  are,  in  any  way,  reactive  with

aluminum,  or  other  metals.

13

 

CAREFULLY

 read the product instructions and warnings 

BEFORE

 using any sort of aerosol based cleaner to

insure  that  the  cleaner  is 

COMPLETELY

  safe  for  use  with  electronic  components,  AND/OR  electrical

varnishes,  AND/OR  all  types  of  plastics  or  resins.    If 

ANY

 doubt as to suitability of a chemical exists – 

D O

NOT  USE  IT

.

14

 

DO 

NOT  USE 

detergents  which  are  used  for  cleaning  auto  parts  or  which  are,  in  any  way,  reactive  with

aluminum,  or  other  metals.

Содержание 150 series

Страница 1: ...ings Road Elmwood TN 38560 Phone 615 897 2011 Fax 615 897 2023 www zena net ZENA mobile welding system Power Generator Testing Cleaning for All ZENA Mobile Welders Utilizing Factory Installed ZENA Ser...

Страница 2: ...r modifications at any time without prior notice Copyright 2005 2007 2008 by ZENA Incorporated All rights reserved No part of this publication may be reproduced in any form or by any means without the...

Страница 3: ...1 ZENA Power Generator Care Maintenance 3 A Lubrication 3 B Wet Conditions 3 C Cleaning 3 D DO NOT 4 Cleaning Slip Rings Brushes 5 Step 1 Inspection Cleaning PRIOR to Removal from Drive Motor 5 Step...

Страница 4: ......

Страница 5: ...htness should be rechecked after the first few of hours of operation Electrical Function You can easily check for a component failure in the Power Generator by following the following procedure Discon...

Страница 6: ...using the generator in a charging generating application this is done by temporarily and briefly connecting one of the two control terminals to ground and the other to a source of DC voltage between...

Страница 7: ...with a high mineral content it should be rinsed off with fresh water as soon as possible after exposure Remove excess rinse water from the Welding Power Generator by using compressed air if available...

Страница 8: ...ging the Control Handle so that its electrode holder points down Moisture trapped in the handle or its components will drain out or evaporate D DO NOT use spray lubricants of any sort on any component...

Страница 9: ...ld detergent14 which is effective at removing cleaning grease oil After cleaning the generator should be rinsed with fresh water Excess water should then be removed by operating the generator s drive...

Страница 10: ...embly outside of the case the brushes can be easily pushed back into place by hand and then held in place by a straightened paper clip As the brush assembly is reinstalled the wire is threaded through...

Страница 11: ...case bolts are inserted and tightened Insert the four case bolts removed previously making sure if reassembling a model SR200 series generator not to forget to position the generator s four stainless...

Страница 12: ...telephone if available that we can uses if it is necessary to contact you IF YOU DO HAVE TO RETURN AN ITEM insure it and make sure that it is packed carefully and properly use our packaging materials...

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