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7

The purge adjustment manifold consists of the Purge Adjustment Valve, the Purge
Pressure Gauge and the Purge Orifice. When the right tower is the drying tower
(pressurized) and the left tower is depressurized (0 PSIG), manually adjust the
Purge Adjustment Valve until the gauge reading on the purge pressure gauge
matches the Purge Pressure Gauge setting listed on the laminated tag affixed to
the Orifice Plate Assembly. 

6.5

TOWER REPRESSURIZATION
Upon completion of tower regeneration, and prior to the Inlet Flow Valves changing
position to switch towers, the regenerated tower must be repressurized.

Repressurization is accomplished by closing the appropriate Purge Valve. Closing
the Purge Valve allows the regeneration air to begin to pressurize the tower. In
addition to the regeneration air, the Repressurization Valve, (standard on -80°F and
-100°F dew point and high pressure dryers; optional on -40°F dew point dryers)
opens allowing some additional air from the outlet of the dryer to ensure adequate
pressurization.  During normal tower regeneration, the Repressurization Valve is
held closed so that the only source of air for regeneration passes through the purge
adjustment assembly.

6.6

VALVES

Solenoid valves are electrically actuated valves used as the Inlet Flow Valves and
the Purge Valves for 150 psig units. These valves are normally closed valves.
When the valves are de-energized, they default to a closed position.  In the de-
energized state, the Inlet Flow Valves keep the air from entering the towers and the
Purge Valves keep air from being purged from the system. For dryers rated for 300
psig, the Inlet Flow Valves and Purge Valves are replaced by actuated ball valves.

Outlet Check Valves are single-direction check valves that will allow flow in the
direction shown on the P&ID, but not allow flow in the opposite direction.

6.7

TIMER OPERATION 

All timing functions are performed by the Solid State Timer (SST). The SST does
not require any adjustment. In the event of any SST malfunction consult factory.

Failure to re-pressurize prior to tower switchover will result in shocking the
desiccant material and cause premature desiccant dusting.

The right tower must be the drying tower for proper purge adjustment setting.
When the left tower is the drying tower, the Purge Adjustment Gauge will read
close to line pressure.

NOTICE

NOTICE

Содержание HYDRONIX 20MPS

Страница 1: ...shen Parkway West Chester PA 19380 Phone 610 692 9100 800 888 2323 Fax 610 692 9192 Web www zeks com NOTICE Those operating the machine or performing maintenamce should read and understand the decals...

Страница 2: ...R NOMENCLATURE 3 4 RECEIVING AND INSPECTION 4 5 SAFETY AND OPERATION PRECAUTIONS 5 6 PRINCIPLES OF OPERATION 6 7 INSTALLATION INITIAL START UP 9 8 SCHEDULED MAINTENANCE 13 9 TROUBLESHOOTING 16 10 SPAR...

Страница 3: ...BBREVIATED WARRANTY ZEKS Hydronix desiccant dryers are warranted to be free from defects in material and workmanship for a period of 12 months from the original date of shipment from the factory To al...

Страница 4: ...Pkg B H High Humidity H NEMA 4 40 P Adjustable Purge 6 Filter Pkg C M Moisture Load Control F K NEMA 4 100 Q P M 7 Filter Pkg D N M H D NEMA 12 40 R Repress Line 5 Filter Pkg E V N O Inlet Valves F N...

Страница 5: ...al Arrangement drawing for the appropriate means for lifting or moving the dryer For those dryers that indicate lifting via the structural skid forks should extend all the way through the skid to redu...

Страница 6: ...to observe and correct any unsafe operating conditions 5 NOTICE WARNING is used to indicate a hazardous situation which has some probability of death or severe injury Warning should not be considered...

Страница 7: ...t Flow Check Valve allows air flow through to the outlet connection of the dryer while The Left Outlet Flow Check Valve meters the purge air to the regenerating tower 6 3 REGENERATION CYCLE Previously...

Страница 8: ...alve is held closed so that the only source of air for regeneration passes through the purge adjustment assembly 6 6 VALVES Solenoid valves are electrically actuated valves used as the Inlet Flow Valv...

Страница 9: ...in one of the dryer switching valves The Fail to Shift Alarm uses a pressure switch to monitor the pressure in each tower The SST anticipates the appropriate open and closed switch position based on i...

Страница 10: ...ssed air lines to the inlet and outlet connections using piping and fittings suitable for the maximum pressure rating of the system Locate the prefilters as close as possible to the dryer Ensure the p...

Страница 11: ...possibility of desiccant dusting and carryover into the air system 7 5 ELECTRICAL CONNECTION Make all electrical connections to the dryer as shown on the wiring diagram Care must be taken in connectin...

Страница 12: ...secure the sensor cable to the sensor On dryers equipped with the Moisture Load Control Purge Saver option verify that the Purge Saver switch is in the off position to allow standard cycling at start...

Страница 13: ...alve to gradually pressurize the down stream piping On dryers equipped with Moisture Load Control the Purge Saver switch may be turned ON to save purge air as described in Section 6 11 When opening th...

Страница 14: ...higher muffler replace ment is recommended Section 8 4 Verify that prefilter and afterfilter differential pressure is within operating limits Change as required Section 8 2 SEMI ANNUAL MAINTENANCE FU...

Страница 15: ...t Check to verify that the solenoid is receiving electric current at appropriate times in the cycle Burned out solenoid coil High low voltage Voltage should be 10 of nameplate readings 8 4 Muffler Cha...

Страница 16: ...nt is packed into the towers which may interfere with the flow of the material from the towers Retainer screens located at the inlet and outlet piping connections of the tower are removable on all mod...

Страница 17: ...ction Clean purge piping and muffler Check pressure source and system for leakage Check flowrate and cause for increased demand Correct flowrate condition Check air compressor aftercooler clean and se...

Страница 18: ...ify Inlet Valve is closed to purging tower 0 psig tower Reset when right tower is on line PROBLEM Dryer fails to pressurize Dryer fails to purge Excessive back pressure in regener ating tower above 5...

Страница 19: ...80938 680938 680938 680938 FTS Pressure Switch 600924 600924 600924 600924 Green Light NEMA 1 680999 680999 680999 680999 Yellow Light NEMA 1 680998 680998 680998 680998 Red Light NEMA 1 680997 680997...

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