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TECHNICAL MANUAL

ZEKS Compressed Air Solutions

1302 Goshen Parkway

West Chester, PA 19380

Phone:

610-692-9100

800-888-2323

Fax:

610-692-9192

Web:

www.zeks.com

Form: ZEKS ZPA NEMA 1 V0813

ZPA Heatless Purge

Desiccant Compressed Air Dryer

90-5000 scfm

NOTICE

Those operating the machine or performing
maintenance should read and understand
the decals positioned on the machine and
the contents of this Technical Manual.

Ensure that this Technical Manual is not
removed permanently from the machine.

Содержание Eclipse 90ZPA

Страница 1: ...zeks com Form ZEKS ZPA NEMA 1 V0813 ZPA Heatless Purge Desiccant Compressed Air Dryer 90 5000 scfm NOTICE Those operating the machine or performing maintenance should read and understand the decals p...

Страница 2: ...INSPECTION 3 5 SAFETY AND OPERATION PRECAUTIONS 4 6 PRINCIPLES OF OPERATION 5 7 ALARMS AND INDICATORS 7 8 INSTALLATION INITIAL START UP 8 9 SCHEDULED MAINTENANCE 10 10 TROUBLESHOOTING 13 11 PURGE CHAR...

Страница 3: ...for 12 months from the date of equipment start up the Warranty Registration Card must be completed and returned to ZEKS Alternately the Warranty Registration Card may be completed online at www zeks...

Страница 4: ...ted please note it on your delivery receipt especially if the dryer will not be uncrated immediately Obtaining the delivery per son s signed agreement to noted damages will facilitate submission of in...

Страница 5: ...ng Descriptions 5 0 SAFETY AND OPERATION PRECAUTIONS ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 4 NOTICE The user of any air dryer manufactured by ZEKS Com pressed Air Solutions is hereby...

Страница 6: ...rating tower the appropriate Purge Valve will be opened and the tower will be depressurized Through rapid de pressurization a significant portion of the previously ad sorbed water vapor is stripped of...

Страница 7: ...performed by the Solid State Timer SST and on NEMA 4 dryers by ZEKS DPC Controller Regardless of controller the tim ing of ZEKS 40 F 80 F and 100 F dryers is as follows 6 7 1 TIMING CYCLE FOR 40 F DEW...

Страница 8: ...ms 7 3 HIGH HUMIDITY ALARM Optional The purpose of the High Humidity Alarm is to provide the operator an indication if the equipment fails to supply air at its designed dew point This is accomplished...

Страница 9: ...bble tested at line pressure to ensure no joints have been damaged in transit and during site placement All installed piping must be self supported 8 4 FILTRATION It is important that a prefilter and...

Страница 10: ...ating sequence For units equipped with NEMA 4 DPC Package after initialization the On button must be pressed Following depressurization of the left tower adjust purge valve as described in Section 6 4...

Страница 11: ...tative Replace Check Valves Preventative 9 2 PREFILTERS AND AFTERFILTERS PREFILTERS The cartridges of the prefilter must be changed as often as required to prevent contamination of the regenerative d...

Страница 12: ...ollowing procedure The standard units are furnished with fill and drain ports on each desiccant tower Remove the caps on both ports To assist in getting the desiccant to flow from the tower insert a s...

Страница 13: ...8 500 27 00 12 75 34 75 638 479 160 600 17 50 7 75 29 00 748 561 187 800 34 00 13 50 41 00 900 675 225 1000 23 00 7 50 31 50 1100 825 275 1200 10 00 2 00 23 75 1270 953 318 1500 12 00 2 75 23 25 1600...

Страница 14: ...ttings Check purge piping for obstruction Clean purge piping and muffler Check pressure source and system for leakage Check flow rate and cause for increased demand Correct flow rate condition Check a...

Страница 15: ...0 35 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 3 16 160ZPA Setting 50 psig 26 SCFM 0 5 10 15 20 25 30 35 40 45 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge...

Страница 16: ...90 100 110 120 130 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 3 8 600ZPA Setting 41 psig 93 SCFM 0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 Purge...

Страница 17: ...350 400 450 500 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 3 4 2100ZPA Setting 40 psig 340 SCFM 0 50 100 150 200 250 300 350 400 450 500 0 10 20 30 40 50 60 70...

Страница 18: ...0 5000 Desiccant Dryers www zeks com 17 11 0 PURGE CHARTS 0 100 200 300 400 500 600 700 800 900 1000 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 1 5000ZPA Setting...

Страница 19: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 18 12 0 GENERAL ARRANGEMENT...

Страница 20: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 19 12 0 GENERAL ARRANGEMENT...

Страница 21: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 20 12 0 GENERAL ARRANGEMENT...

Страница 22: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 21 13 0 WIRING DIAGRAM...

Страница 23: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 22 13 0 WIRING DIAGRAM...

Страница 24: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 23 14 0 FLOW DIAGRAM...

Страница 25: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 24 14 0 FLOW DIAGRAM...

Страница 26: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 25 15 0 FILTER FLOW...

Страница 27: ...50 5 75 26 75 6 50 2 00 1 50 3 00 ZTF 1000 9 00 27 50 7 00 2 50 1 50 3 00 ZTF 1250 9 00 32 50 7 00 2 50 1 50 3 00 ZTF 1600 9 00 38 50 7 00 2 50 1 50 3 00 ADD ELEMENT GRADE H G FILTER MODEL DIMENSIONS...

Страница 28: ...572 680572 680572 630730 630730 250 680454 705188 705188 630725 630725 630575 630575 632791 632791 AD0515 AD0515 AD0515 AD0515 630622 630803 705180 705180 680429 680572 680572 680572 630730 630730 300...

Страница 29: ...630572 632794 632794 AD0515 AD0515 683983 683983 630622 630803 725139 725139 680712 631324 631324 631324 680896 680896 1500 680455 705192 705192 630406 630406 633701 633701 632794 632794 683983 683983...

Страница 30: ...631324 631324 AD1415 AD1415 4000 680455 705193 705193 632170 632170 632172 632172 633364 633364 AD0515 AD0515 633943 633943 630622 633667 630803 725151 725151 680466 631324 631324 631324 AD1415 AD141...

Страница 31: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 30 18 0 REPLACEMENT PARTS LIST 510518A 12 633856 633856 633856 632823 632823 632823...

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