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28 - EN

5.4 Maintenance of the fans

Inspect the fans at least once every 4 years.

1

2

3

Remove the heat exchanger as 
instructed in the maintenance 
instruction of the heat exchanger:

  Open the semi-transparent visor;

  Change the unit to SERVICE MODE;

  Disconnect the power to the unit;

   Remove the 3 screws of the front 

cover;

  Remove the front cover;

  Pull the strap of the heat exchanger.

Perform the next checks:

   Check the flow grid for dirt and 

damage;

   Check the casing for dirt and 

damage;

   Check the fan impellers for dirt and 

damage.

If necessary, clean the fans and flow 
grid.

   Use a soft brush to clean the fan 

impellors;

   Use a vacuum cleaner the remove 

dust.

 

Take care to ensure the fan 
impellers do not get damaged.

For better access to the fan follow the next steps:

1

1

2

2

3

Remove the modulating bypass valve 
as instructed in the chapter “How to 
remove the modulating bypass valve”:

  Open the semi-transparent visor;

  Change the unit to SERVICE MODE;

  Disconnect the power to the unit;

   Remove the 3 screws of the front 

cover;

  Remove the front cover;

  Pull the strap of the heat exchanger.

   Pull the clamp, located at the back 

of the valve, away from the valve.

   While holding the clamp away from 

the valve pull the valve towards you.

Remove the two pressure hoses from 
the fan. 

Press the two holding clamps 
downwards and pull the scroll housing 
forwards. 

4

5

6

Release the connection joint of the 
modulating bypass valve. 

Remove the insulation cover behind 
the modulating bypass valve.

Remove the fan connectors from the 
sensor cover and open them.

7

8

9

Remove the grommet including 
cabling.

Lift the scroll housing out of the unit.

Remove the 5 screws on the edge of 
the scroll housing to open the scroll 
housing.

Содержание ComfoAir Q TR

Страница 1: ...Cooling Fresh Air Clean Air Heating Ventilation system Zehnder ComfoAir Q Manual for the service engineer ComfoAir Q TR ComfoAir Q ST...

Страница 2: ...ing Installation procedures Available operating devices Available ancillaries Information found on the identification plate Suffix Meaning ComfoAir Product family name Q Product type name 350 Maximum...

Страница 3: ...navigate through the unit menu 19 4 5 Access the installer settings 19 4 6 Menu structure 20 4 7 COMMISSIONING menu 22 4 8 MAIN BOARD SETTINGS menu 24 4 8 1 VENTILATION PRESETS menu 24 4 8 2 VENTILAT...

Страница 4: ...32 6 2 How to remove ancillaries 32 6 3 Malfunction alerts on the display of the unit1 33 6 3 How to gain access to the ComfoNet connectors on the unit 34 6 4 How to gain access to the main board 34...

Страница 5: ...iven in this document A modification can cause personal injury or damage the performance of the ventilation system Always disconnect all poles of the power supply of the unit and optional connected Co...

Страница 6: ...ection size Inside 160mm Outside 190mm Inside 160mm Outside 190mm Inside 180mm Outside 200mm Condensation drain size Tube version 32mm Thread version 1 ComfoNet data Maximal power 400mA 12V Maximal no...

Страница 7: ...casing dB A 1 150 25 16 0 41 0 37 46 34 33 2 200 50 31 0 45 0 57 51 38 37 3 245 50 43 0 47 0 64 54 40 40 4 250 100 59 0 49 0 85 56 42 42 5 300 100 77 0 50 0 92 59 45 45 6 350 100 98 0 51 1 00 63 48 47...

Страница 8: ...37 0 46 0 54 54 43 42 3 300 50 53 0 48 0 64 57 45 44 4 315 50 59 0 49 0 67 57 46 45 5 350 100 89 0 52 0 92 61 48 48 6 400 100 113 0 54 1 01 63 50 50 7 450 100 140 0 55 1 12 66 52 53 8 350 150 106 0 5...

Страница 9: ...420 50 107 0 56 0 92 63 51 51 6 450 100 143 0 57 1 15 65 53 53 7 500 100 176 0 59 1 27 68 55 55 8 600 100 254 0 61 1 53 73 59 60 9 450 150 162 0 58 1 29 66 53 54 10 450 200 180 0 59 1 44 67 54 55 11 5...

Страница 10: ...ilters for air filtering D Display to operate the unit E Cable tray cover for cover and protection of the connected cables F Front cover for an air tight seal G ComfoNet RJ45 connection H Mains power...

Страница 11: ...supplier for the article codes and prices of all available sets 17 3 4 5 2 13 12 11 14 15 16 18 10 6 8 7 9 Position Part 2 Top section sensor 3 Main board 4 Filter set G4 F7 1x 1x 5 Mid section senso...

Страница 12: ...bypass actuator Modulating bypass actuator RD Red M1 Exhaust motor Supply motor GN Green M2 Supply motor Exhaust motor YE Yellow S1 Sensor outdoor air Sensor extract air GY Grey S2 Exhaust air pressu...

Страница 13: ...from frost and water damage Open the semi transparent visor The unit will automatically start up the commissioning wizard Follow the instructions on the display 4 Example ancillaries 5 6 Example repor...

Страница 14: ...he unit When the unit has a standard heat exchanger a dry siphon must always be present 4 Left 5 6 Example flow meter When the orientation of the unit is LEFT the location of the filters should be Lef...

Страница 15: ...are no large metal objects between them b Only one master may be placed in an RF system c The CO2 RF main control acts as master and must be placed in a central location in the dwelling d A CO2 RF up...

Страница 16: ...e button 10 min button Timer OFF together for at least 6 sec 5B 8 sec 6 CHANGED SAME 4 CO2 RF main control 1 Press the button for at least 8 sec 2 Set the RF SENSOR PRIORITY menu settings advice AUTO...

Страница 17: ...nt visor Press any key on the display 4 2 Overview of the unit display AUTO SHIFT MENU Tu 14 02 A B C E D Position Part A Status indicator LED light On The unit is operating correctly Off The unit has...

Страница 18: ...requested the extra airflow segment is blinking Only available in advanced mode O Current airflow volume in m3 h or l s P Current supply fan mode no icon fan is not in operation fan is in operation Q...

Страница 19: ...with all your operating options 1 Select BACK until you reach the main screen 2 Close the semi transparent visor 4 5 Access the installer settings The installer settings menu is password protected to...

Страница 20: ...ILTER SETTINGS LOG OUT ALTITUDE 0 10V INPUT 13 FACTORY DEFAULTS RESET FIRE PLACE PRESENT 0 10V INPUT 23 RESET ERRORS UNBALANCE HEAT EXCHANGER TYPE 0 10V INPUT 33 RESET ANALYSIS DIRECT FAN CONTROL 0 10...

Страница 21: ...FROST PREHEATER3 SEASON DETECTION2 BYPASS RF SETTINGS2 8 COMFOCOOL3 ANALOG INPUT3 SUBSOIL HEAT EXCH 3 COMFOCOOL3 SEASON DETECTION FANS ENERGY INSTALLER DEFAULT2 TASK MENU 1 This menu is only visible...

Страница 22: ...air connections are to the right side of the unit CONNECTION OF THE CONDENSATION DRAIN Select the location of the installed dry siphon The unit will then check if this is correct The option of no con...

Страница 23: ...is setting in the medium airflow test COMMISSIONING AIR FLOW Select the desired airflow in which you would like to commission the valves and or grilles FINE TUNE ALL EXTRACT AND SUPPLY VALVES Use a fl...

Страница 24: ...of air passing through the filters determines how quickly the filters should be replaced The filters must be replaced at least every 180 days If the unit is running at a high airflow rate then nomina...

Страница 25: ...ettings by navigating to this menu 4 11 Reset options The unit is equipped with several reset options The following reset options are accessible to the user Menu item Function RESET ERROR Reset all ac...

Страница 26: ...tenance action which the user should not perform In the user manual you will find all maintenance actions which the user may perform You can find the maintenance procedures of the ancillaries connecte...

Страница 27: ...he chapter procedure for opening the unit Open the semi transparent visor Change the unit to SERVICE MODE Disconnect the power to the unit Remove the 3 screws of the front cover Remove the front cover...

Страница 28: ...e next steps 1 1 2 2 3 Remove the modulating bypass valve as instructed in the chapter How to remove the modulating bypass valve Open the semi transparent visor Change the unit to SERVICE MODE Disconn...

Страница 29: ...re heater Inspect the pre heater at least once every 4 years 1 2 3 Remove the front cover as instructed the chapter procedure for opening the unit Open the semi transparent visor Change the unit to SE...

Страница 30: ...cts Inspect the air ducts at least once every 4 years 1 Example valve Example grille 2 Example air duct 3 Remove the valves and or grilles Zehnder recommends noting down the setting and location befor...

Страница 31: ...aintenance log in the user manual During installation Set the unit to SERVICE MODE to ensure the modulating bypass valves are not blocking the installation of the heat exchanger Tighten all screws man...

Страница 32: ...tatic charges The device will always try to ensure a comfortable and healthy environment by ventilating In case of a malfunction this is not always possible The device will adjust its controls during...

Страница 33: ...e ComfoFond L Q temperature sensor and the unit INIT ERROR 1033 The unit has not been commissioned OPTION_BOX CONNECT ERROR 1067 There is no communication between the option box and the unit PREHEAT E...

Страница 34: ...he semi transparent visor Remove the 3 front cover screws Remove the front cover 4 5 6 Pull the cable tray cover forwards Remove any connected wire from the ComfoConnect connectors Zehnder recommends...

Страница 35: ...1 1 2 2 3 Remove the modulating bypass valve as instructed in the chapter How to remove the modulating bypass valve Open the semi transparent visor Change the unit to SERVICE MODE Disconnect the powe...

Страница 36: ...e 3 front cover screws Remove the front cover Pull the cable tray cover forwards Remove any connected wire from the ComfoConnect connectors Remove the 2 display cover screws Open the display cover Pul...

Страница 37: ...Is something wrong with the ComfoCool Q600 option box cable Yes 1 Replace the cable 2 Follow the procedure for ending the maintenance No 1 Get a new ComfoCool Q600 option box 2 Replace the ComfoCool Q...

Страница 38: ...be replaced Action 1 Order new filters 2 Replace the filters as instructed in the user manual Malfunction code EXT_PRESSURE_EHA ERROR EXT_PRESSURE_SUP ERROR The system resistance in the extract exhau...

Страница 39: ...nce 4 Reset the errors as instructed in the chapter How to reset errors 5 Go to the next question No 1 Get the main board service set 2 Replace the main board as instructed in its supplied manual 3 Fo...

Страница 40: ...in its supplied manual 3 Connect the power to the unit Be aware of the danger for electrical shocks and rotating parts 4 Reset the errors as instructed in the chapter How to reset errors 5 Follow the...

Страница 41: ...Access the main board as instructed in the chapter How to gain access to the main board 2 Disconnect all sensor connectors from the main board 3 Connect the power to the unit Be aware of the danger fo...

Страница 42: ...ge in the unit 2 When the temperature inside the unit is within the allowed temperature range Inspect the heat exchanger as instructed in the chapter Maintenance of the heat exchanger 3 Reset the erro...

Страница 43: ...NCE ERROR The airflow balance or unbalance setting cannot be guaranteed This error will reset automatically when the problem is solved Question Action 1 Is there an error message on the unit display Y...

Страница 44: ...o reset errors Problem The supply temperature is high in the summer Question Answer Action 1 Is the modulating bypass function set to DISABLE 9 Yes Set the modulating bypass function to AUTO or OPEN 9...

Страница 45: ...intenance of the condensation drain No Reconnect the condensation drain Problem The ancillary is not working Question Answer Action 1 Does the ancillary have a battery Yes Check the battery and replac...

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Страница 48: ...and GmbH Sales International Almweg 34 77933 Lahr Germany T 49 78 21 586 392 F 49 78 21 586 406 sales international zehndergroup com www international zehnder systems com ZGNL_Manual_10001004869 V0118...

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