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OCTO+ MK2 DEALERS SERVICE TECHNICIAN MANUAL

This manual has been compiled to assist authorized service personnel to diagnose problems, make
repairs and carry out the periodic service required to maintain safe and reliable functioning.

This manual does not substitute for proper factory training in the service of Zeagle regulators.
Before carrying out any work on the regulator you should study the notes and diagrams carefully,
and ensure that a suitable clean work area and all necessary tools and parts are available.
Throughout this manual the following symbol       has been used to denote particularly important
points, often related to safety.

Most Important!

You are dealing with life support equipment.  A responsible attitude to all aspects of the mainte-
nance procedure and careful handling of the product is essential to safety—both your own and
your customer’s.

SECTION 1

PROBLEM DIAGNOSIS

SECTION 1.1

PROBLEMS IN THE REGULATOR

SECTION 1.2

PROBLEMS IN THE POWER INFLATOR

SECTION 1.3

PROBLEMS IN THE ORAL INFLATOR/EXHAUST
VALVE

SECTION 1.4

PROBLEMS IN QD COUPLING

SECTION 2

DISMANTLE AND RE-ASSEMBLE

SECTION 2.1

REMOVING THE POWER INFLATOR BUTTON              
ASSEMBLY

SECTION 2.2

REMOVING AND DISMANTLING THE REGULATOR    
VALVE ASSEMBLY

SECTION 2.3

RE-BUILDING THE REGULATOR ASSEMBLY

SECTION 2.4 

RE-ASSEMBLING THE POWER INFLATOR

SECTION 2.5  

REMOVE AND DISMANTLE THE ORAL INFLATOR/

DEFLATOR 

SECTION 3

TESTING AND ADJUSTING THE REGULATOR

SECTION 4

QUICK DISCONNECT FITTING

SECTION 5

ANNUAL SERVICE REQUIREMENTS

Содержание OCTO+ MK2

Страница 1: ...OCTO MK2 DEALERS SERVICE TECHNICIAN MANUAL Zeagle Systems Inc 37150 Chancey Road Zephyrhills FL 33541 Phone 813 782 5568 Fax 813 782 5569...

Страница 2: ...seat Item 6 End cover Item 22 distorted and presses against diaphragm causing valve to operate Valve seat Item 6 is not correctly located against the shoulder in the valve body See Fig 3 Dirty or dama...

Страница 3: ...mportant You are dealing with life support equipment A responsible attitude to all aspects of the mainte nance procedure and careful handling of the product is essential to safety both your own and yo...

Страница 4: ...nd replaced with valve core If the seal is acci dentally pushed into the valve body it can usu ally be shaken out through the bore of the QD nipple It is essential that the old seal is removed from th...

Страница 5: ...Item 11 Air leaks from around oral Dirty or damaged O ring Item 13 inflator button 1 4 PROBLEMS IN THE QD COUPLING POSSIBLE CAUSES See Fig 4 Coupling is difficult to or will not lock Problems with the...

Страница 6: ...valve and spring into Item 2 Item 2 O Ring 5 Valve Core Key Item 2 Item 15 Item 3 Item 9 Item 6 Item 14 O Ring Item 24 Item 25 Item 23 Item 25 Item 5 O Ring Item 3 Using the special wrench APS010 to...

Страница 7: ...nipple A special service tool APTP28 must be used oth erwise damage to the casing is possible Using the service tool APTP28 put into position to prevent the valve body turning unscrew the QD nip ple...

Страница 8: ...pt to replace the O ring Item 13 Remove the posidrive screw behind the lever to release the oral inflator body which can now be slid off its dove tail Removing the posidrive screw in the button will r...

Страница 9: ...ing during use Renew the nut if any doubt Lightly lubricate the 0 ring Item 14 and carefully replace the valve seat Item 6 in the body ensuring that it is pushed fully up to the shoulder See fig 3 The...

Страница 10: ...end cover over diaphragm and secure with locking ring Item 18 SECTION 4 QUICK DISCONNECT FITTING The regulator may be fitted with one of several similar types of QD coupling In all cases it is essent...

Страница 11: ...ible performance would be achieved by adjusting the free movement while connected to the cus tomer s own first stage or an equivalent pres SECTION 3 TESTING AND ADJUSTING THE REGULATOR Use the blade o...

Страница 12: ...2 REGULATOR BODY 18 AP 1683 OCTO LOCKING RING 19 AP 1431 DIAPHRAGM PAD 20 AP 1429 EXHAUST VALVE 21 AP 1430 DIAPHRAGM 22 AP 1684 OCTO END COVER 23 AP 1685 OCTO LEVER 24 AP 1686 OCTO NYLOC NUT 25 AP 168...

Страница 13: ...kmanship only It does not cover abuse neglect alterations improper usage or normal wear With respect to Zeagle regulators and Octo Zeagle will replace defective and worn parts at no charge excluding l...

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