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TYPICAL SCHEMATIC WIRING DIAGRAM

MODELS : PS300 - PS360 (Dual compressor units)

(POWER SUPPLY: 208/230V - 3Ph - 60Hz)

LEGEND

AUXILIARY RELAY

AFS

AIRFLOW SWITCH

ATB

AUXILIARY TERMINAL BLOCK

BLOWER MOTOR

BMC

BLOWER MOTOR CONTACTOR

COMPRESSOR CONTACTOR

CCA

AUXILIARY CONTACT

CIRCUIT BREAKER

C. HTR CRANKCASE HEATER

COMP

COMPRESSOR

ECB

ELECTRONIC CONTROL BOARD

FCS

FAN CYCLING SWITCH

FUSE

FUSE LINK

FAN MOTOR (CONDENSER)

FMC

FAN MOTOR CONTACTOR

FAULT RELAY

HEATER CONTACTOR

HPS

HIGH PRESSURE SWITCH

HVTB

HIGH VOLTAGE TERMINAL BLOCK

HTR

HEATER

JUMPER

LINE 1

LINE 2

LINE 3

LPS

LOW PRESSURE SWITCH

LUG

LUG GROUND

NTB

NEUTRAL TERMINAL BLOCK

O/L

OVER LOAD

OHT

OVER HEAT THERMOSTAT

PDS

PUMP DOWN SOLENOID

SSPS

SOLID STATE PROTECTIVE SYSTEM

SMOKE DETECTOR

TRANS TRANSFORMER

T'STAT

THERMOSTAT

UVM

UNDER VOLTAGE MONITOR

FIELD WIRING

DISCONNECT TAB - 1/4"

SPLICE-CLOSED END

TERMINAL BLOCK OR TERMINATION POINT

_ _ _

NOTES

1. ANY WIRE REPLACEMENT SHOULD BE OF 90

C OR ITS

EQUIVALENT.

2. USE COPPER CONDUCTOR WIRES ONLY.

3. IF PDS & HEATERS ARE FACTORY INSTALLED, PLEASE

READ BROKEN LINES AS CONTINUOUS LINES.

4. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR

MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP.

IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE

HEATER MUST BE ON FOR 12 HOURS BEFORE OPER-

ATING THE SYSTEM.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE-

SULT IN COMPRESSOR DAMAGE.

5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

TO BE PROVIDED BY CONSUMER WITH RATING AS

RECOMMENDED BY ZAMIL.

6. COMPRESSORS ARE PROVIDED WITH INTERNAL OVER-

LOAD.

7. IF COMPRESSOR IS SUPPLIED WITH SSPS, CONNECT AS

SHOWN. PLEASE ALLOW 2-3 MINUTES FOR SSPS SWITCH

TO CLOSE, BEFORE STARTING THE UNIT.

8. IF ANY CHANGE IN DIP SWITCH SETTING IS REQUIRED,

TURN OFF POWER FIRST & SET REQUIRED SETTING.

Содержание PS036

Страница 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL SINGLE PACKAGED ROOF TOP AIR CONDITIONERS PS SERIES MODELS PS036 PS360 Part Number 800 213 04...

Страница 2: ...ctions Start up inspection check list 12 Electrical data 13 17 Performex controller operation functions 18 19 Crankcase heater 19 Pump down control 19 Maintenance instructions Airflow adjustment 20 Cr...

Страница 3: ...T DRIVE MOTOR MODEL DECODING 7 REFRIGERA TION CIRCUIT S SINGLE 14 OTHER OPTIONS N STANDARD UNIT I ANTI ICE U UVM V VOLT FREE CONTACT 13 PDS OPTION N NO PDS OPTION P PDS OPTION 1 2 BASIC 3 4 5 NOMINAL...

Страница 4: ...G where the situation will result in personal injury CAUTION where personal injury might occur and ATTENTION where minor personal injury and or property dam age could happen Please understand and resp...

Страница 5: ...base 2 That the terrain allows for drainage away from the unit 3 If the unit is to be roof mounted inspect the roof for load bearing capacity The roof should have sufficient structural strength to car...

Страница 6: ...C D E PS180 120 120 115 250 90 PS215 120 120 115 250 90 PS240 120 120 115 250 90 PS300 120 120 115 250 90 PS360 120 120 115 250 90 A Clearance dimension from condenser coil B Clearance dimension from...

Страница 7: ...ctric heater kit is installed in the unit at the supply air opening space CABLE SIZE All wiring should be in accordance with local and NEC standards Before making any connection check the electric pow...

Страница 8: ...imensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 7 CONDENSATE DRAIN OUTLET BOTH ENDS MOUNTING HOLES 13 0 5 4 EACH K J 286 11 27 90 3 53 51 2 00 15 0 59 61 2...

Страница 9: ...UNIT DIMENSIONS PS090 PS120 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 8 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Страница 10: ...UNIT DIMENSIONS PS180 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 9 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Страница 11: ...UNIT DIMENSIONS PS215 PS240 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 10 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Страница 12: ...UNIT DIMENSIONS PS300 PS360 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 11 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Страница 13: ...heater should be energized for 24 hours special attention should be taken to disable compressor contactor before energizing the unit 9 Expansion valve bulb is strapped properly at correct location app...

Страница 14: ...GE FLA Max Min POWER SUPPLY V Ph Hz PS060 PS075 MODEL NUMBER DESCRIPTION MODELS PS060 PS075 105 55 55 19 6 10 4 10 4 208 230 3 60 380 3 60 4 WIRE 460 3 60 33 8 50 5 6 12 6 15 1 33 8 33 8 50 50 7 5 10...

Страница 15: ...6 24 6 30 30 10 12 12 6 15 1 24 6 24 6 30 30 15 20 18 8 25 1 28 6 36 5 30 40 FM each HP Horse Power FM Fan Motor Condenser BM Blower Motor FLA Full Load Amps RLA Rated Load Amps LRA Locked Rotor Amps...

Страница 16: ...0 4 60 60 15 20 22 8 30 4 50 4 55 6 60 60 25 30 38 45 6 65 1 74 6 70 80 42 9 50 7 5 10 9 4 12 6 42 9 42 9 50 50 10 12 12 6 15 1 42 9 42 9 50 50 15 20 18 8 25 1 42 9 42 9 50 50 25 30 31 4 37 7 47 3 55...

Страница 17: ...0 123 1 150 7 5 10 18 8 25 1 123 1 123 1 150 150 10 12 25 1 30 1 123 1 123 1 150 150 15 20 37 7 50 2 123 1 123 1 150 150 25 30 62 8 75 3 123 1 123 1 150 150 127 2 150 7 5 10 18 8 25 1 127 2 127 2 150...

Страница 18: ...12 25 1 30 1 168 7 168 7 225 225 15 20 37 7 50 2 168 7 168 7 225 225 25 30 62 8 75 3 168 7 168 7 225 225 35 40 87 9 100 4 168 7 168 7 225 225 181 2 225 10 12 25 1 30 1 181 2 181 2 225 225 15 20 37 7...

Страница 19: ...ontinuously or stage with the compressor heaters PROTECTION The PerformexTM Controller will provide the following protection 1 Compressor high pressure protection option 2 Compressor low pressure prot...

Страница 20: ...essor 2 high pressure trip or contact open not applicable for single compressor units E10 Compressor 1 low pressure trip E11 Compressor 2 low pressure trip not applicable for single compressor units C...

Страница 21: ...recommended once in a year to prevent bacteria growing under the coil BELT TENSION TESTING PROCEDURE INSTRUCTION Applicable for PS075 PS360 only To determine the lbs force required to tension a drive...

Страница 22: ...8 3 4 1 1 8 1 1 2 1 7 8 2 2 3 8 MAXIMUM 5 8 7 8 1 1 8 1 5 8 2 1 8 2 5 8 2 7 8 3 3 8 BELTS DEFLECTION FORCE LBS TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS 21 B G GROUND FIELD WIRING N NEUTR...

Страница 23: ...t Check for rusted paint Check all temperature pressure readings as applicable and satisfy the operation performance Run test all motors and check the amperage Grease oil as required Check vibration i...

Страница 24: ...if necessary 3 Clean it 4 Verify the reason and correct it 5 Check and replace it 6 Check and replace it 1 Power off Blown fuse 2 Faulty field wiring 3 Loose connections 4 Defective thermostat 1 Batte...

Страница 25: ...ason and correct it refer to symptom for low suction pressure 3 Adjust the fan cycling 4 Adjust the thermostat setting 5 Verify the reason and correct it refer to symptom for cooling coil ice up 6 Ver...

Страница 26: ...IAGRAM MODELS PS036 PS075 Single compressor units POWER SUPPLY 208 230V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel f...

Страница 27: ...NSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR ITS...

Страница 28: ...DIAGRAM MODELS PS036 PS075 Single compressor units POWER SUPPLY 380V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Страница 29: ...ETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE...

Страница 30: ...DIAGRAM MODELS PS036 PS075 Single compressor units POWER SUPPLY 460V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Страница 31: ...RANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR IT...

Страница 32: ...DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS090 PS120 Dual compressor units POWER SU...

Страница 33: ...LENOID SSPS SOLID STATE PROTECTIVE SYSTEM SD SMOKE DETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATIO...

Страница 34: ...C WIRING DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS090 PS120 Dual compressor units...

Страница 35: ...NOID SSPS SOLID STATE PROTECTIVE SYSTEM SD SMOKE DETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION...

Страница 36: ...G DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS090 PS120 Dual compressor units POWER...

Страница 37: ...NOID SSPS SOLID STATE PROTECTIVE SYSTEM SD SMOKE DETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION...

Страница 38: ...DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS180 PS240 Dual compressor units POWER SU...

Страница 39: ...ANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C...

Страница 40: ...G DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS180 PS240 Dual compressor units POWER...

Страница 41: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Страница 42: ...G DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS180 PS240 Dual compressor units POWER...

Страница 43: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Страница 44: ...DIAGRAM MODELS PS300 PS360 Dual compressor units POWER SUPPLY 208 230V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel fo...

Страница 45: ...ANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C...

Страница 46: ...G DIAGRAM MODELS PS300 PS360 Dual compressor units POWER SUPPLY 380V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Страница 47: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Страница 48: ...G DIAGRAM MODELS PS300 PS360 Dual compressor units POWER SUPPLY 460V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Страница 49: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Страница 50: ...0H PS090M PS090F PS100H PS100M PS100F COMPRESSOR 80067423 80067424 80067425 80068405 80068409 80068408 80068406 80068409 80068409 FAN MOTOR 80054402 80054402 80054402 80054568 80054568 80054568 800545...

Страница 51: ...COMPRESSOR 80067436 80067437 80067438 80067417 80067418 80067419 80067470 80067471 80067472 FAN MOTOR 80054568 80054568 80054568 80054568 80054568 80054568 80054568 80054568 80054568 BLOWER MOTOR STA...

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