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2

Special Front Mounting

  

When installing engine  in a odd size frame it may be necessary 
to modify the existing front mount. This is due to some oversized 
down tube frames being longer or wider then the motor is 
designed to fit..   If you find that the front engine mount will not 
reach the down tube when the motor is mounted to rear tube you 
will need to make modifications. You can use the extra mt. block 
found in the tool kit to space the engine forward by cutting it to 
fit and installed it at the rear.  Another idea is shown in the 
diagram at the right) 

 

 

Figure 1.

 You will need a 3/16" X 1" 

flat steel bar 5 to 7 inches long. To determine 
the length you will need attach the motor to the 
rear (seat post) down tube. Measure underneath 
the motor on the frame to makes sure there will 
be enough room to mount the bar on the motor 
and meet the front mount of the engine. The 
length will also depend on the distance from the 
frame to the motor.

 

Figure 2. 

Drill three holes in the flat 

bar. They will need to accept 6mm bolts 
or 1/4 US thread depending on your 
choice of bolt. For the left hole use the 
furnished large down tube adapter to 
determine placement of the hole. The 
measurements for the two right wholes 
are an estimate and may vary with 
individual installations.

 

Figure 3. 

Bend the bar as shown in 

figure 3. The front, or left side must be 
bent up high enough to connect to the 
mounting holes on the front of the 
engine. It is important that the two bar 
ends are parallel to the frame not to each 
other. 

 

Figure 4.

 

Align the furnished large 

tube adapter to the bar and mount to the 
bottom of the bar. The bar will run 
through the space for the frame on the 
motor and the mounting holes will rest 
on the adapter. 

 

Figure 5. 

Mark where the mount will 

rest on the frame, be sure to line the 
mount up with the frame so it is centered 
and straight.. Remove the motor from the 
frame. Drill two holes through the frame 
using the finished mount as a guide. Bolt 
the mount to the frame. On the bottom of 
the frame use half moon caliper brake 
mounting washers. Tighten the bolts 
securely but do not over tighten or 
damage to the frame may occur . Use 
Lock-tite or similar product on the bolts 
and buts along with lock

 

washers. 

 

Содержание GT2-SM

Страница 1: ...stallation Many do it yourself backyard mechanics will find this project rewarding A love of small engines is the only required catalyst for this project However installation is sometimes best done by...

Страница 2: ...ept 6mm bolts or 1 4 US thread depending on your choice of bolt For the left hole use the furnished large down tube adapter to determine placement of the hole The measurements for the two right wholes...

Страница 3: ...over Keep as low as possible Beach Cruiser bike frames work good as well as do the classic 70 degree Old time European style Note Front mount size is different with new 203 brg block engines versus ol...

Страница 4: ...and mounts on axel hub on the left side of the rear wheel against the spokes dish side in The sprocket must fit over the hub in a perpendicular plane with the axle This insures that your rear chain s...

Страница 5: ...rrect length Special tools are required to remove and replace the master link when shortening the chain by removing links Ideally both your pedal drive chain and your engine drive chain should have th...

Страница 6: ...ing to engine and wheel axle struts Ignition Coil and Engine Kill Switch installation A Mount CD ignition coil on bike frame close enough to attach coil wire to spark plug Mount as far away from exhau...

Страница 7: ...lutch plate out similar to a car clutch Releasing the handle bar lever engages the clutch and provides engine torque to the drive chain or to start the engine The friction of 15 pads on the clutch pla...

Страница 8: ...8 GT5 and GT2A models with external CDI use this kill switch hook up...

Страница 9: ...ctions and tape with black electrical tape The remaining white wire from the engine is not needed unless you want to run a small wattage 6V headlight but it s not recommended as it will rob engine ign...

Страница 10: ...wires so as to fire the spark plug at the right time Engine firing timing is not adjustable Position of rotor is fixed to ensure correct timing If engine does not fire at start up check all bullet con...

Страница 11: ...the long groove on the slide valve Cable comes hooked up to carb for trouble free installation Note component positions in pictures Needle clip is factory set in second slot The spring is placed insi...

Страница 12: ...break in period 1st gallon of fuel the ratio is 16 to 18 parts gasoline to 1 part oil After the break in period the ratio can increased to 25 parts gasoline to 1 part oil NOTE Synthetic 2 Stroke Oil c...

Страница 13: ...primary 10T drive sprocket secure sprocket from moving and remove nut Screw in puller tool to the threads in sprocket internal ID Tighten puller tool securely Hold tool with end wrench while using ra...

Страница 14: ...If you need a replacement muffler contact your dealer 2010 models have an air shield welded on the outside of muffler again per EPA rulings This insures hot run so catalysis can clean the exhaust C C...

Страница 15: ...at the end of the choke cable All the way Up the choke is on All the way Down the choke is off Move progressively downward to off position during engine warm up period Engine Starting procedure for L...

Страница 16: ...inspection and only the defective part or parts will be replaced not the complete kit or engine Only the defective part or parts should be returned to the selling dealer for warranty replacement cons...

Страница 17: ...dealer for the China GAS Model 2 HD axle kit Complete assembled Rear Wheels for 1 speed or Multi speed 26 bikes are available Pull 2 pins to pedal with no restriction and stick them back in to motor A...

Страница 18: ...es Federal Law 40CFR 1068 05 b and is subject to fines or other penalties as described in the Clean Air Act of 1970 Parts Reference When replacing the spark plug in an Angle Fire head it s best to use...

Страница 19: ...19 GT5 and GT2B GT2 SM GT5 SR...

Страница 20: ...20 CNS Carburetor p n C 32CNS66 EPA...

Страница 21: ...e rust from occuring 4 Long Short expansion chamber racing exhaust Improved catalytic muffler for 2010 EPA requirements with twice the size of palladium insert plus an outside air shield Two psc STREE...

Страница 22: ...22 44T REAR WHEEL Drive Sprocket...

Страница 23: ...23...

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