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4

  

Figure 1.

 

                    

Bike with wide frame or big down tube:   Use ¼” thick 1-1/8” x 2-1/2” steel plate with one hole in the 
center for a bolt to go through a drilled hole in tube frame and two holes for cap screws to go into 
engine block.   Additional spacers may be required depending on the donor bike.   Make sure the 2 
M6x18 screws do not bottom out in the engine block threads or a cracked crankcase might happen. 

 

Figure # 1 

 

3.

 

If the rear frame tube from the seat down to the pedal sprocket is too small to fit the rear engine mount, a 
rubber shim can be made from an old bicycle rubber inner tube. This also helps reduce engine vibration.  
Engine needs to have the carburetor set in a level position.  

Too much engine tilt can cause chain to hit 

the drive cover and the engine to not run correctly due to float angle.

  

It is best to have the drive 

chain to rear wheel sprocket be as horizontal as possible with no more than 15 degrees max engine 
tilt.

   After the desired engine location is determined mount the engine to frame.   Appling LocTite thread 

lock is recommended to avoid loosening due to vibration.  

Note:

 

All threads are metric

 

  Chain Wheel Sprocket Installation: 

   The Drive Chain Sprocket has a 36.9 mm dia. center hole and  mounts on axel hub on the  left side of the 
rear wheel against the spokes dish side in. The sprocket must fit over the hub in a perpendicular plane with 
the axle.  This insures that your rear chain sprocket spins true with the rear bike wheel.  

*NOTE:

  On some 

older bike axle hubs like on coaster brake models it may be required to slightly enlarge the sprocket center 
hole  to  obtain  a  flush,  and  concentric  fit  next  to  the  spokes.    This  is  best  done  on  a  engine  lathe  by  a 
professional machinist.. .  It is also recommended that the rear wheel be re-spoked to 12 ga. spoke wires to 
insure  long  life.    Most any  Bike shop can do this operation  for  you. Applying thread adhesive and  equal 
tightening of the sprocket bolts.   This keeps the chain sprocket true with axle and free from wobble while 
spinning.   With  bike upside down spin wheel and check  sprocket for wobble.  The chain can  jump off the 
sprocket if the sprocket installation is done incorrectly 
1.

 

For kit sprocket installation, locate sprocket on axel hub with curved side next to spokes, shinny side in.     

If not pre sliced, cut the rubber isolator ring between holes in order to fit INSIDE the spokes and around the 
axle.  Install the split steel retainer plates next to the rubber isolator and insert 9 bolts.                               
2.

 

Secure with 9 bolts compressing the chain sprocket to the spokes. Note:   Rubber isolators may be needed 
on both sides of sprocket for chain alignment.  

Содержание GT2-SM

Страница 1: ...stallation Many do it yourself backyard mechanics will find this project rewarding A love of small engines is the only required catalyst for this project However installation is sometimes best done by...

Страница 2: ...ept 6mm bolts or 1 4 US thread depending on your choice of bolt For the left hole use the furnished large down tube adapter to determine placement of the hole The measurements for the two right wholes...

Страница 3: ...over Keep as low as possible Beach Cruiser bike frames work good as well as do the classic 70 degree Old time European style Note Front mount size is different with new 203 brg block engines versus ol...

Страница 4: ...and mounts on axel hub on the left side of the rear wheel against the spokes dish side in The sprocket must fit over the hub in a perpendicular plane with the axle This insures that your rear chain s...

Страница 5: ...rrect length Special tools are required to remove and replace the master link when shortening the chain by removing links Ideally both your pedal drive chain and your engine drive chain should have th...

Страница 6: ...ing to engine and wheel axle struts Ignition Coil and Engine Kill Switch installation A Mount CD ignition coil on bike frame close enough to attach coil wire to spark plug Mount as far away from exhau...

Страница 7: ...lutch plate out similar to a car clutch Releasing the handle bar lever engages the clutch and provides engine torque to the drive chain or to start the engine The friction of 15 pads on the clutch pla...

Страница 8: ...8 GT5 and GT2A models with external CDI use this kill switch hook up...

Страница 9: ...ctions and tape with black electrical tape The remaining white wire from the engine is not needed unless you want to run a small wattage 6V headlight but it s not recommended as it will rob engine ign...

Страница 10: ...wires so as to fire the spark plug at the right time Engine firing timing is not adjustable Position of rotor is fixed to ensure correct timing If engine does not fire at start up check all bullet con...

Страница 11: ...the long groove on the slide valve Cable comes hooked up to carb for trouble free installation Note component positions in pictures Needle clip is factory set in second slot The spring is placed insi...

Страница 12: ...break in period 1st gallon of fuel the ratio is 16 to 18 parts gasoline to 1 part oil After the break in period the ratio can increased to 25 parts gasoline to 1 part oil NOTE Synthetic 2 Stroke Oil c...

Страница 13: ...primary 10T drive sprocket secure sprocket from moving and remove nut Screw in puller tool to the threads in sprocket internal ID Tighten puller tool securely Hold tool with end wrench while using ra...

Страница 14: ...If you need a replacement muffler contact your dealer 2010 models have an air shield welded on the outside of muffler again per EPA rulings This insures hot run so catalysis can clean the exhaust C C...

Страница 15: ...at the end of the choke cable All the way Up the choke is on All the way Down the choke is off Move progressively downward to off position during engine warm up period Engine Starting procedure for L...

Страница 16: ...inspection and only the defective part or parts will be replaced not the complete kit or engine Only the defective part or parts should be returned to the selling dealer for warranty replacement cons...

Страница 17: ...dealer for the China GAS Model 2 HD axle kit Complete assembled Rear Wheels for 1 speed or Multi speed 26 bikes are available Pull 2 pins to pedal with no restriction and stick them back in to motor A...

Страница 18: ...es Federal Law 40CFR 1068 05 b and is subject to fines or other penalties as described in the Clean Air Act of 1970 Parts Reference When replacing the spark plug in an Angle Fire head it s best to use...

Страница 19: ...19 GT5 and GT2B GT2 SM GT5 SR...

Страница 20: ...20 CNS Carburetor p n C 32CNS66 EPA...

Страница 21: ...e rust from occuring 4 Long Short expansion chamber racing exhaust Improved catalytic muffler for 2010 EPA requirements with twice the size of palladium insert plus an outside air shield Two psc STREE...

Страница 22: ...22 44T REAR WHEEL Drive Sprocket...

Страница 23: ...23...

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