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6.   Torque (No. 8) 

M8X20H

 muffler chassis mount

      bolt to 30 Nm (3.0 kg-m, 22 ft-lb).

7.   Torque stock tailpipe chassis mount bolt to
       factory specification. 

8.   Torque stock header nuts to factory
       specification.

9.   Install (No. 4) 

24140-HS, 

Yoshimura heatsheild

      onto (No. 1) 

24140-101

, Yoshimura header 

      using two (No. 7) 

RC116HSB, 

6x8mm flange 

      button head screws as shown in Fig E. Torque 
      (No. 7)

 RC116HSB, 

6x8mm flange button head 

      screws to 13.5 Nm (1.35 kg-m, 10 ft-lb). 

      Note: It is recommended to use thread-lock  
      with (No. 7)

 RC116HSB, 

6x8mm flange button 

      head screws.

10. Reinstall right side cover.

11. Before starting vehicle, check for proper 
       clearance between new exhaust system and 
       rear suspension (i.e. tire, swingarm, brakes, 
       rear shock, and etc.) If any problem is found, 
       please carefully follow through the installation 
       steps again. If problem still persists, please call 
       Yoshimura Tech Department at (800) 634-9166 
       / in CA (909) 628-4722.

12.  It is recommended that the muffler and tailpipe 
       be wiped down with rubbing alcohol to remove 
       oil and fingerprints. This will help prevent 
       tarnishing of the finish after the exhaust is 
       heated up.

       Note: After starting vehicle, it is normal for new
 

    exhaust system and muffler to emit 

    

    smoke until oil residue burns off. 

Works Finish

Care & Maintenance

Before starting vehicle, clean pipe thoroughly using 
a soft cloth and rubbing alcohol to remove any oil 
and finger prints. 

The color of the exhaust will change once the 
system has gone through a heat cycle of  15 
minutes or more. Color will vary depending on 
lean/rich conditions. 

Clean using a soft cloth and soap. Do not use 
abrasive materials as it will scratch the surface. 

Surface reconditioning services are available to 
remove scratches and undesirable discoloration 
due to extreme heat. Contact Yoshimura Tech 
Department at (800) 634-9166 / in CA (909) 628-
4722 for more information.

Fig E

.

7

4

1

4

Содержание ENDURO 24140AH320

Страница 1: ...fter each moto Failure to follow recommended muffler re packing interval can cause muffler damage and may void the warranty ENDURO SERIES 24140AH320 AL CF Works Finish RS 9 Stainless Steel Full System...

Страница 2: ...imura Heatsheild 1 24140 HS 5 Medium Spring 1 RACE SPS 1 6 Short Spring 1 RACE SPX 1 7 6x8mm Flange Button Head Screw 2 RC116HSB 8 8x20mm Flange Hex Bolt 1 M8X20H Spring Puller Tool 1 ST 200 Spark Arr...

Страница 3: ...ra muffler inlet over No 2 24140 144 Yoshimura tailpipe outlet as shown in Fig C Align muffler chassis mount bracket to the stock muffler mount location A as shown in Fig A Using No 8 M8X20H bolt secu...

Страница 4: ...ts please call Yoshimura Tech Department at 800 634 9166 in CA 909 628 4722 12 It is recommended that the muffler and tailpipe be wiped down with rubbing alcohol to remove oil and fingerprints This wi...

Страница 5: ...n Inspect the screen for excessive wear or damage If spark arrestor is excessively worn or damaged the spark arrestor must be replaced Cleaning and inspection should be performed after every 60 hours...

Страница 6: ...nd other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to...

Страница 7: ...Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARR...

Страница 8: ...nd double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part...

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