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LIMITATIONS

These units must be installed in accordance with all national
and local safety codes. If no local codes apply, installation must
conform with the appropriate national codes. See Table 1 for
Application Data. Units with voltage codes 25 and 46 are
certified by the Electrical Testing Laboratory (ETL) as meeting
the requirements of the ANSI/UL 465 Central Cooling Air Con-
ditioner Standard. If components are to be added to a unit to
meet local codes, they are to be installed at the dealer’s and/or
the customer’s expense.

HANDLING

These chillers are shipped as completely assembled units with
a full operating charge. Care should be taken to avoid damage
due to rough handling.

CAUTION: Units are not designed for stacking.

A unit should be lifted by inserting hooks through the holes in
the base rails.

CAUTION: Spreader bars of greater width than the unit must

be used to avoid crushing the unit frame or panels
with lifting chains or cables.

When preparing to move the unit, always determine the center
of gravity in order to equally distribute the weight. Slings
connected to the compressor end of the unit will usually have
to be made shorter than those to the rear of the unit, so the unit
will lift evenly. Refer to Figure 1.

LOCATION

These units are designed for outdoor installations on ground
or rooftop. The location should be selected for minimum sun
exposure and to insure an adequate supply of fresh air for the
condenser. Avoid locations beneath windows or between struc-
tures where normal operating sounds may be objectionable.
The condenser fans are propeller type and are not suitable nor
intended for use with duct work in the condenser air stream.
On either rooftop or ground level installations, rubber padding
can be applied between the base rails of the unit and its support
to lessen the transmission of vibration.
GROUND LEVEL LOCATIONS

It is important that the units be installed on a substantial base
that will not settle.  See Table 2 for unit weights. Setting could
cause strain on the refrigerant or water lines resulting in leaks.
A one-piece concrete slab with footers that extend below the
frost line is recommended.

INSTALLATION

Unit

Power Supply

Voltage Variations

Min. Volts

Max. Volts

208/230-3-60

187

253

460-3-60

414

506

380/415-3-60

342

440

380-3-60

355

415

TABLE 1 - APPLICATION DATA

FIG. 1 - UNIT HANDLING

Model

Dimensions (Inches))

D

E

X

Y

W1LC420

118-5/8

86-7/8

43

46

W1LC530

118-5/8

86-7/8

41

46

Limitations

Model

W1LC420

W1LC530

Cooler Liquid

(GPM)

Min.

55

70

Max.

150

160

Leaving Liquid

Temp. (

°

F)

Min.

1

32

32

Max.

50

50

Air Entering

Condenser (

°

F)

Min.

2

20

20

Max.

115

115

1

For applications below 40

°

F leaving liquid temperature, a mixture of ethylene glycol and

  water must be used.

2

Water in the cooler is protected from freeze-up to 0

°

F ambient by a heater under the

  insulation.

570.05-N4Y

Unitary Products Group

3

Содержание W1LC420

Страница 1: ...referenced in this instruc tion may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 INSPECTION As soon as a unit is received it should be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the carrier s freight bill A separate request for inspection by the carrier s agent should be made in...

Страница 2: ... 10 Condenser Fan Motor Control 10 Electric Controls 11 MAINTENANCE General 12 Cleaning Condenser Surface 12 Lubricating Fan Motors 12 Compressor Replacement 12 Secure Owner s Approval 12 TABLES No Description Page 1 Application Data 3 2 Physical Data 4 3 Electrical Data 6 4 Electrical Data International Models 6 5 Water Side Pressure Drop 6 FIGURES No Description Page 1 Unit Handling 3 2 Support ...

Страница 3: ... location should be selected for minimum sun exposure and to insure an adequate supply of fresh air for the condenser Avoid locations beneath windows or between struc tures where normal operating sounds may be objectionable The condenser fans are propeller type and are not suitable nor intended for use with duct work in the condenser air stream On either rooftop or ground level installations rubbe...

Страница 4: ...move the compressor hold down nuts and shipping spac ers Install rubber grommets shipped in bag tied to compressor Replace the hold down nuts and tighten until they start to bind the rubber grom mets Continue to tightened additional half turn See Figure 3 DISCHARGE LINE HOLD DOWN BRACKET CAUTION Do NOT remove the discharge line support brack ets located within the compressor compartment It reduces...

Страница 5: ...ut located on the bottom of the electrical box Remove the plastic plug from the knockout and discard See Table 3 or 4 for electrical data The disconnect switch may be bolted to the side of the unit but not to any of the removable panels this would interfere with access to the unit Make sure that no refrigerant lines or coils will be punctured when mounting the disconnect switch and note that it mu...

Страница 6: ...LC420 A50 380 415 3 50 2 38 0 each 1651 each 380 415 1 50 3 4 4 2 2 3 2 5 105 110 2 320 380 368 415 A40 380 3 60 2 52 1 each 208 each 460 1 60 3 4 4 2 2 3 2 5 135 150 0 377 W1LC530 A50 380 415 3 50 1 1 38 0 62 7 1651 2252 380 415 1 50 3 4 5 2 2 3 2 5 135 150 0 369 380 412 415 A40 380 3 60 1 1 52 1 77 8 208 307 460 1 60 3 4 5 2 2 3 2 5 170 200 00 357 1100 Amps on part winding start 4Based on three ...

Страница 7: ...GHT Lbs Oper Dry W1LC420 10 x 7 4 13 72 1 2 12 7 8 26 800 700 W1LC530 10 x 7 4 13 72 1 2 12 7 8 26 800 700 Nominal pipe size victaulic type COOLER DIMENSIONS WEIGHTS FRONT 36 BACK 24 LEFT SIDE 24 RIGHT SIDE 24 TOP 120 One side only NOTE The area within the clearances shown above and area under the unit must be kept clear of all obstructions that would impede free air flow to the unit In installati...

Страница 8: ... off after completion of the pumpdown cycle Turning OFF the main power supply will stop the unit immediately 6 To determine if the unit is operating properly the refrigerant subcooling and superheat should be checked SEQUENCE OF OPERATION NOTE The contact opening and closing times for 50 HZ units are 5 6 of those listed for 60 HZ units System start up and staging is controlled by the TC which is e...

Страница 9: ...ressor crankcase heater 2CCH while the compressor runs 4 After 2 minutes low pressure bypass timer 5TR 1 opens If the compressor suction pressure remains abnormally low after initial start up the compressor circuit will lock out as described in the HIGH LOW PRESSURE LOCKOUT section When the fourth stage of the TC 81 calls for cooling 1 Contacts TC 7 will close to energize relay 11R and 12R 2 When ...

Страница 10: ...e drops below 180 psig high pressure con trol 2HP will close to energize relay 3R When contact 3R 1 opens and contact 3R 2 closes condenser fan 3 will be powered through choke coil 1CH and its speed will drop to 450 RPM Timer 3TR will remain open for 10 seconds after unit start up so the condenser fan 3 will always start at high speed NO 2 20 TON SYSTEM Under 65 F the 4 condenser fan will shut off...

Страница 11: ... 100 capacity All temperatures considered are for a TC 6A control and thermistor working at design conditions Allowable toler ances could change the actuation temperatures by 1 25 F With the RETURN water temperature to the cooler rising due to increasing cooling load for the application the 1 compres sor will start at part load when the RETURN water temperature reaches 47 75 F The LEAVING water te...

Страница 12: ... means Take care so as not to damage or bend the condenser fins LUBRICATING FAN MOTORS The condenser fan motors are equipped with factory lubricated and sealed ball bearings requiring no maintenance COMPRESSOR REPLACEMENT Obtain replacement compressors or parts from your local Copeland Wholesaler See Instruction Form 55 72 RD2 2 for replacement compressor reference data SECURE OWNER S APPROVAL WHE...

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