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T2GY INSTALLER’S GUIDE

Service Parts List

NOTES:

Part numbers subject to change.

* Hot Water Generator option does not include an internal pump or HWG sensor (13P073B04). A DPK5 will need to be

ordered separately for the pump kit.

Parts

Dual Capacity Vertical Units

038

049

064

072

ompr

sor

Compressor (ZPSK5Es)

34P641-11

34P642-11

34P643-11

34P644-11

Run Capacitor

16P002D20

16P002D18

16P002D31

Sound Jacket

92P504A16

Power Harness

11P781-01

Solenoid Harness

11P782-02

Mot

or & Blo

Blower Assembly

54S564-01N

54S560-01N

ECM Motor

14S564-01

14S557-01

High Static Blower Assembly

54S560-01N

N/A

Blower Module Assembly

PMK574

PMK572

High Static Blower Module Assembly

PMK572

N/A

Blower & Housing

53P501B01

ECM Harness

11P792-01

ECM Power Harness

11P585B03

efriger

ation C

omponents

HW Pump

Air Coil

61P706-41S

61P715-41S

61P725-41S

Source Coax copper

62P574-01

62P543-04

Load Coax copper

62P574-01

62P543-04

Source Coax cupronickel

62P574-02

62P543-03

TXV Part Number

33P619-06

33P619-07

33P619-08

33P619-09

DanfossTXV model #

TR6 3 Ton 3/8”

TR6 4 Ton 1/2”

TR6 5 Ton 1/2”

TR6 6 Ton 1/2”

Reversing Valve

33P503-05

33P526-05

Diverting Valve

33P503-05

33P526-05

Filter Drier

36P500B01

36P500B02

Refrigerant Charge Compensator

36P512-01

*Hot Water Generator

62P516-05

62P516-03

Check Valve

33P589B02

33P589B03

Solenoid Valve

33P575-01

Hydronic Load Pump

24P002A03

Electrical

Contactor

13P004A03

Transformer

15P501B01

3 Pole Power Block

12P503-06

2 Pole Screw Term. Block

12P500A01

Status Light Board

17P503-02

Harness-Status Light Board

11P783-01

Wire Harness Low Voltage Comp Cabinet

11P792-02

Microprocessor Board

17P513-08

Sensors &

Saf

eties

Freeze Detection Thermistor

12P505B03

HWL Thermistor

12P505-10

High Pressure Switch

SKHPE600

Low Pressure Switch

SKLPE40

Misc

Low Pressure Switch

SKLPE40

High Pressure Switch

SKHPE600

03-15-17

Содержание T2GY

Страница 1: ...R 410A Refrigerant 3 6 Tons T2GY Geothermal Heat Pump with Water Heating for Radiant Floor Applications Installer s Guide 18 GL04D1 7...

Страница 2: ......

Страница 3: ...mance Data 17 Dimensional Data 18 Physical Data 20 Microprocessor Control 21 Operation Logic 25 Wiring Schematics 26 Unit Startup 30 Operating Parameters 31 Pressure Drop 32 Compressor and Thermistor...

Страница 4: ...temperature control Kit DPK5 ordered separately includes field installed circulator hot water tank adaptor temperature limit and installation instructions Vintage Factory Use Only Blower Option 1 Var...

Страница 5: ...switch if applicable Electrical shock could cause serious personal injury CAUTION A minimum of 24 in clearance should be allowed for access to front access panel General Installation Information Vert...

Страница 6: ...line To make the connection to a ground loop system mate the brass connector supplied in CK4LI and CK4L GLI connector kits against the rubber gasket in the swivel connector and thread the female lock...

Страница 7: ...han 0 5 ppm Ammonia Nitrate Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Hydroxide Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Sulfate Less than 0 5 ppm Less than 0...

Страница 8: ...If using closed loop and no antifreeze solution leave in Well position the factory setting Condensate Drain The internal condensate drain assembly consists of a drain tube which is attached to the dra...

Страница 9: ...liary Heat Supply Refer to the GeoLink Flow Center installation manual for complete information GeoLink Flow Center External Pump Power flow through the unit by checking pressure drop across the heat...

Страница 10: ...HX Flushing Strainer Low Voltage to Thermostat and Valve Unit Power Shut Off Valves to isolate solenoid valve while acid flushing Shut Off Valves Water Out Water In Solenoid Valve Flow Control Valve...

Страница 11: ...ed in a series Electric water heaters are recommended Make sure all local electrical and plumbing codes are met for installing a hot water generator The unit is not supplied with an internal circulato...

Страница 12: ...e adjustable and directional A fast fill valve is required for initial filling of the system Some have screens which must be cleaned after the initial filling If Hydronic Section there is a restrictio...

Страница 13: ...capacity in the storage tank to accommodate the hydronic load while the unit is operating in forced air mode The hydronic storage tank should be sized to provide 2 gallons of storage capacity for ever...

Страница 14: ...al Loop Pump Power Connection If the unit is to be used with an external loop pump FC1 or FC2 flow center the pump s will be connected to the terminals on PB1 in the unit electrical box as shown The p...

Страница 15: ...g the same wiring See instructions enclosed in the thermostat for detailed installation and operation information Other Thermostats The unit is compatible with virtually any 24VAC thermostat However t...

Страница 16: ...1500 5 6 09 Model Supply Circuit Heater Amps Min Circuit Amp Max Fuse USA Max Fuse CAN Max CKT BRK 208V 240V 208V 240V 208V 240V 208V 240V 208V 240V EAL H 10A Single 34 7 40 53 3 60 60 60 60 60 60 60...

Страница 17: ...d ECM blower motor Only three of the DIP switches can be in the On position The first On switch the lowest position number determines the Low Speed Blower setting The second On switch determines the M...

Страница 18: ...Swivel 1 2 Female 14 4 36 6 9 9 25 1 12 4 31 5 Condensate is 3 4 in PVC female glue socket and is switchable from side to front Unit shipped with deluxe 2 in field adjustable to 1 in duct collar filte...

Страница 19: ...1 2 Female 14 4 36 6 9 9 25 1 12 4 31 5 064 in cm 25 6 65 0 31 6 80 3 58 4 148 3 7 3 18 5 18 9 48 0 2 3 5 8 15 9 40 4 15 9 40 4 18 9 48 0 10 6 26 9 1 Swivel 1 Swivel 1 2 Female 14 4 36 6 9 9 25 1 12...

Страница 20: ...tions Size Swivel in mm 1 25 4 1 25 4 1 25 4 1 25 4 HWG Connection Size Female Sweat I D in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 1 3 4 9 1 6 6 1 1 6 6 1 1 6 6 1 Vertic...

Страница 21: ...ection Microprocessor Control Testing The control allows service personnel to shorten most timing delays for faster diagnostics Refer to Dip Switch description Fault Retry All faults except for low RP...

Страница 22: ...will turn off the CR3 relay output if spring damper operation is selected or activate the CR4 output if POPC damper operation is selected This will close field installed damper s located in ductwork...

Страница 23: ...4 R R R R R G Y R ComforTalk and FaultFlash Thermostats When the heat pump microprocessor control is configured for ComforTalk or FaultFlash SW2 8 off thermostats the thermostats will flash or display...

Страница 24: ...agnostics Outputs Allows viewing the outputs from the control board such as compressor diverting valve reversing valve blower hot water pump and loop pump on the LED display Outputs Normal SW2 8 Therm...

Страница 25: ...Off Loop Pump On On On Off On On On Load Pump Off Off Off Off Off Off On Aux Heater Off Off Staged Staged Off Off Off Acc Relay On On On Off On On Off Diverting Valve Off Off Off Off Off Off On ECM S...

Страница 26: ...Off On On Off Off Over Ride Selection Violet P5 3 4 9 11 2 10 8 1 12 5 14 13 6 7 P6 6 5 4 8 7 12 1 2 9 10 3 13 14 16 11 15 Blk 20 Acc Com Acc NC Acc NO P3 SV Blk 23 White 22 NOTE 2 ECM Fan Motor Grn...

Страница 27: ...Compressor Solenoid Legend PR Pump Relay Breaker Violet Blue 2 3 HE1 TS1 HE2 TS2 Black Gray Black Gray Green P9 ER 1 ER 2 N O N O Brown Orange 5 4 EA Series PCB P2 1 L2 L1 G 208 230 60 1 Green P11 2...

Страница 28: ...1 12 5 14 13 6 7 P6 6 5 4 8 7 12 1 2 9 10 3 13 14 16 11 15 Blk 20 Acc Com Acc NC Acc NO P3 SV Blk 23 White 22 NOTE 2 ECM Fan Motor Grn 15 10 16 3 8 On Off PWM RPM C2 RPM grnd P12 P11 2 3 4 5 1 LP Blue...

Страница 29: ...lled and are required for auxiliary heat operation Note 4 5 Low voltage wiring CLASS 2 208 230 60 1 208 230 60 1 With optional EA Series 20kW Auxiliary Electric Heat Shown Circuit 2 Circuit 1 Note 2 P...

Страница 30: ...system to desired normal operating temperature to maintain desired comfort level 9 Instruct the owner operator in the proper operation of the hydronic temperature control and system maintenance Force...

Страница 31: ...Rise F Air Temp Drop F DB Suction Pressure PSIG Discharge Pressure PSIG Super heat F Sub cooling F Water Temp Rise F Air Temp Drop F DB 20 1 5 Operation Not Recommended Operation Not Recommended 2 25...

Страница 32: ...3 4 3 2 2 9 15 5 7 5 3 5 0 4 7 4 3 049 part load 5 1 1 1 1 1 0 0 9 0 9 8 2 0 1 8 1 7 1 6 1 5 11 3 4 3 1 2 9 2 8 2 5 14 5 0 4 7 4 4 4 1 3 8 064 full load 8 2 0 1 8 1 7 1 6 1 5 12 3 6 3 3 3 2 3 0 2 6 16...

Страница 33: ...1 99 064 ZPS51K5E PFV 0 36 0 42 1 51 1 74 072 ZPS60K5E PFV 0 31 0 36 1 72 1 98 9 24 2013 Thermistor Temperature F Microprocessor Resistance Ohms 5 75757 70117 14 57392 53234 23 43865 40771 32 33809 31...

Страница 34: ...2 40 0 46 9 44 9 43 2 40 8 Full Load 6 0 31 3 39 4 43 7 55 5 53 3 50 3 9 0 23 2 32 5 41 5 46 6 48 7 55 6 53 8 51 3 49 6 12 0 23 6 33 4 42 8 48 3 48 8 55 7 54 1 51 4 49 8 064 Part Load 6 0 29 8 39 4 4...

Страница 35: ...x 1 270 10 03 feet of head Antifreeze Type Antifreeze by wt Heating Cooling Pressure Drop EWT F C 30 1 1 90 32 2 30 1 1 Water 0 1 000 1 000 1 000 Ethylene Glycol 10 0 973 0 991 1 075 20 0 943 0 979 1...

Страница 36: ...Heating CFM Per Ton of Clg of Nominal Total Cap Sens Cap Power Heat of Rej Htg Cap Power Heat of Ext 240 60 0 922 0 786 0 910 0 920 0 943 1 150 0 893 275 69 0 944 0 827 0 924 0 940 0 958 1 105 0 922 3...

Страница 37: ...drop in feet of head GPM Gallons per minute WPD water pressure drop psi and feet of water HC air heating capacity MBtu h HE total heat of extraction MBtu h HR total heat of rejection MBtu h kW total...

Страница 38: ...to be correct gauges should then be installed and superheat and subcooling numbers calculated If superheat and subcooling are outside recommended ranges an adjustment to the refrigerant charge may be...

Страница 39: ...___ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7 EFFICIENCY Cooling EER p...

Страница 40: ...T F ______ F ______PSI ______SAT F ______ F F F NOTE Do not attach refrigerant gauges unless a problem is suspected FD TXV CV Suction Discharge Compressor RV Air Coil Source Coax Load Coax DV open Ina...

Страница 41: ...AT F ______ F ______ F Liquid Line Unit Amp Draw ____________ Line Voltage _________ Loop ______ Open ______ Closed Subcooling _______ Superheat _______ NOTE Do not attach refrigerant gauges unless a...

Страница 42: ...ed without a filter Obtaining Parts When ordering service or replacement parts refer to the model number and serial number of the unit as stamped on the serial plate attached to the unit If replacemen...

Страница 43: ...umber 33P619 06 33P619 07 33P619 08 33P619 09 DanfossTXV model TR6 3 Ton 3 8 TR6 4 Ton 1 2 TR6 5 Ton 1 2 TR6 6 Ton 1 2 Reversing Valve 33P503 05 33P526 05 Diverting Valve 33P503 05 33P526 05 Filter Dr...

Страница 44: ...44 T2GY INSTALLER S GUIDE...

Страница 45: ...14 April 2015 MA 4 9 Updated Nomenclature Hot Water Generation Option and Updated Open Loop Solenoid Valve Connection Option Wiring Diagrams 30 Sept 2014 MA All Updated to new Revision Reformatted La...

Страница 46: ...07 17 The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice...

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