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IM11Y01B01-12E-A 

 2nd Edition 

 

Adjustment of Detector Gain after Optimization of Alignment –  

Please read these directions carefully before attempting work and contact your local Yokogawa 
service center if there is any doubt about how to perform this procedure.  
Alternatively, Yokogawa service personnel can perform this procedure – please contact you local 
service center for details, rates, availability, etc. 

Caution – Electrostatic Sensitive! 

INTRODUCTION 

 

 

For TDLS200 measurement over long optical path length, the laser beam is usually configured with 
a small diverging angle (either with or without large aperture detector lens). In factory, the detector 
signal gain is not optimized for the real installation. During the analyzer field start up service, the 
detector gain needs to be adjusted to achieve the best analyzer performance. 

 

 

This  document  gives  the  guidance  and  procedures  to  adjust  the  detector  board  gain  for  services 
and customers after the analyzer is installed and powered up. 

 

 

This  operation  should  be  done  by  qualified  personnel.  Read  instructions  fully  before  starting  this 
operation. Any doubts or questions, please contact Yokogawa. 

 

PHOTOS OF DETECTOR BOARD 

 

 

 

RESISTOR KIT BAG 

 

 

For  a  TDLS200  analyzer  with  diverging  laser  beam  configuration  (either  with  or  without  large 
aperture detector lens), a resistor bag is attached inside the detector box. The resistor bag contains 
the resistors with the following values. All of them are ¼ W, 5% tolerance metal film through-hole 
resistors. 

Resistor Bag for Analyzers With Diverging Beam Optics 

Resistance (Ω) 

100 

1k 

1.5k 

2.2k 

3.3k 

5.1k 

7.5k 

11k 

15.8k 

24.3k 

Quantity 

 

Low-temp detector board (< 600°C) 

High-temp detector board (> 600°C) 

Содержание TDLS200

Страница 1: ...1 IM11Y01B01 12E A 2nd Edition TDLS200 Tunable Diode Laser Analyzer Addendum Instruction Manual Furnaces Heaters Large Scale Combustion...

Страница 2: ...ns that may exist or potentially exist Please take appropriate action to prevent ALL POTENTIAL ACCIDENTS AVOID SHOCK AND IMPACT TO THE ANALYZER THE LASERS CAN BE PERMANENTLY DAMAGED Laser Safety Class...

Страница 3: ...3 IM11Y01B01 12E A 2nd Edition within this addendum supersede any conflicting statement contained within the standard Users Guide...

Страница 4: ...00C 1475F Combustion flue OPL 1 10m 33ft atmospheric pressure 500C 930F o Oxygen 0 21 for control or monitoring o CO 0 5 000ppm for control monitoring or safety CH4 0 5 breakthrough monitoring and or...

Страница 5: ...is almost impossible to keep good alignment with varying ambient and process conditions especially during cold starts and shut downs the most extreme thermal changes on the mechanical structures To re...

Страница 6: ...analyzer is to be installed is to vary by more than 10o C 18o F then an Active input signal should be used for compensation Ensure the analyzer has been selected and configured to suit the maximum ope...

Страница 7: ...s sections up to each window take note of the measurement value and resume some window purge flow Change the Process Path Length back to the normal value and now resume adjust the launch and detect un...

Страница 8: ...uch equipment installation Appropriate hazardous area if applicable precautions Owner Company best practice and engineering standards Access for personnel to stand in front of launch and Detect Units...

Страница 9: ...9 IM11Y01B01 12E A 2nd Edition Clearance for Launch Unit Ensure there is sufficient clearance and access for the Launch unit...

Страница 10: ...10 IM11Y01B01 12E A 2nd Edition Clearance for Detect Unit Ensure there is sufficient clearance and access for the Detect unit...

Страница 11: ...Dimensions for combustion process interface devices Above 3 150 ANSI RF option for Launch unit alignment bellows Above 4 150 ANSI RF option for Launch unit alignment bellows Above 4 150 ANSI RF Large...

Страница 12: ...is maintained at all times Rigid mounting for the process flanges is highly recommended to ensure alignment is maintained In situations where the process flanges are mounted to these thin and flexible...

Страница 13: ...t and Line Up The Launch and Detect units are provided with alignment mechanisms that allow for some manual adjustment of the laser beam direction in both planes It is however recommended that the fol...

Страница 14: ...14 IM11Y01B01 12E A 2nd Edition...

Страница 15: ...15 IM11Y01B01 12E A 2nd Edition...

Страница 16: ...the walls and the adjacent heater furnace structural steel as shown conceptually below Note horizontal vertical bracing tied to the adjacent structural steel and walls of the unit Diagram below shows...

Страница 17: ...ptics at distances less than 10 from the furnace wall The above preferred method may not be possible in every site specific situation The actual dimensions may have to be adjusted to suit the practica...

Страница 18: ...ed method and case B below shows an alternative method if the preferred method cannot be accommodated at the particular site installations Above Preferred angle mounting above Alternate angle mounting...

Страница 19: ...ng the actual purge flows ensure the lines have been blown out to remove all debris dirt oil water and other media that could contaminate the optical surfaces and impaired the optical transmission mea...

Страница 20: ...ing the transmission strength while adjusting the top bottom and left right nuts on the alignment bellows The adjustments are performed on one axis at a time The intent is to use the alignment bellows...

Страница 21: ...21 IM11Y01B01 12E A 2nd Edition...

Страница 22: ...22 IM11Y01B01 12E A 2nd Edition Above Zero Transmission No Signal Above 0 2 Transmission small signal...

Страница 23: ...s by starting at the launch end maximize the signal using the transmission signal and value by moving the launch around using the alignment bellows Once maximum signal is achieved move to the detect e...

Страница 24: ...es to ensure maximum transmission Once maximum transmission is achieved move to the next step and ensure the laser is centered This is done by sweeping the laser across the detector in both the horizo...

Страница 25: ...25 IM11Y01B01 12E A 2nd Edition...

Страница 26: ...26 IM11Y01B01 12E A 2nd Edition...

Страница 27: ...27 IM11Y01B01 12E A 2nd Edition...

Страница 28: ...scope or scope meter Please read the entire procedure before starting work and ask your local Yokogawa service group for further information if required This procedure can also be performed by local Y...

Страница 29: ...29 IM11Y01B01 12E A 2nd Edition...

Страница 30: ...30 IM11Y01B01 12E A 2nd Edition...

Страница 31: ...31 IM11Y01B01 12E A 2nd Edition...

Страница 32: ...be very small initially as low as 0 1 volts move to the detect end and using the method described in the previous slide move the LAO detect assembly around until maximum signal is achieved The launch...

Страница 33: ...33 IM11Y01B01 12E A 2nd Edition...

Страница 34: ...34 IM11Y01B01 12E A 2nd Edition...

Страница 35: ...35 IM11Y01B01 12E A 2nd Edition...

Страница 36: ...ice the detector gain needs to be adjusted to achieve the best analyzer performance This document gives the guidance and procedures to adjust the detector board gain for services and customers after t...

Страница 37: ...ase keep the original R22 and R23 in the resistor bag as they can be used for future offline calibration 6 Optimize the analyzer alignment for both the launch and detector sides Stop the alignment if...

Страница 38: ...cuit on the board i e loose wires or touching adjacent components with pliers or tool used to remove resistor How to install a new gain resistor First try the new resistor by molding and clipping the...

Страница 39: ...wa Office Yokogawa Distributor or Yokogawa Sales Representative or Yokogawa Laser Analysis Division directly as listed below Yokogawa Laser Analysis Division 910 Gemini Street Houston Texas 77058 USA...

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