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1 - How to Use This Manual

Take attention to the following safety and warning signs for proper understanding and quick reference.

Electrical Hazard; Can cause severe or fatal injuries.

Mechanical Hazard; Can cause severe or fatal injuries.

Likely to be Hazardous; Can cause minor or fatal injuries

Damage Risk; Can damage the gearbox or environment

Important Information

Important information about explosion protection

The operating instructions contain important information to ensure ;

- Trouble-free operation

- Fulfilment of any rights to claim under guarantee

The operating instruction must be kept close to the gearbox and must be available in case it is

needed.

This operating instruction is written for V series gear units and is applicable only for these series. If

any different type of gear unit is used please ask YILMAZ REDUKTOR. For special application and

modified gear units ask YILMAZ REDUKTOR for validity.

The V series gear units are with standard IEC B5/B14 connection flange or with motor. The electric

motor which will be connected to the gear unit must also be in conformity with the ATEX (94/9/EC)

standards.

All the external parts which will be assembled to the gear unit must conform ATEX (94/9/EC). The

product this declaration refers to must not be put into service until the machinery into which it is to be

incorporated has been declared in conformity with the provisions of the relevant European Directives.

If the gear unit is not operated as informed on this manual the gear unit is no longer ATEX conforming

and YILMAZ REDUKTOR does not take any responsibility.

Operating Instructions

V Series

YILMAZ REDÜKTÖR

General Informations

Содержание V Series

Страница 1: ...YILMAZ REDÜKTÖR ISO 9001 YILMAZ REDÜKTÖR ISO 9001 V Series Gear Units Operating Instructions OIVEX0100 0313 o ...

Страница 2: ...ear Unit 10 5 3 Check the Ambient Conditions and Temperature 10 5 4 Check Fitting Elements and the Splined Shaft Dimensions to Fit 10 5 5 Check the Voltage Supply 12 5 6 Check the Mounting Position 12 5 7 Usage of Breather Plug 12 5 8 Check the oil level 13 5 9 Check shaft ends and mounting faces 13 5 10 Cover abrasive ambients 13 5 11 Check accessibility to filling breather and drain plugs 13 6 M...

Страница 3: ...he oil 19 8 3 Oil quantities lt 19 8 4 Oil plugs 20 8 5 Mounting Positions 21 9 Troubleshooting Guide 22 10 Appendix 10 1 Warranty Conditions 10 2 Warranty Decleration 10 3 Service Contact Points Operating Instructions V Series YILMAZ REDÜKTÖR Contents ...

Страница 4: ...d is applicable only for these series If any different type of gear unit is used please ask YILMAZ REDUKTOR For special application and modified gear units ask YILMAZ REDUKTOR for validity The V series gear units are with standard IEC B5 B14 connection flange or with motor The electric motor which will be connected to the gear unit must also be in conformity with the ATEX 94 9 EC standards All the...

Страница 5: ... Fan P 24V With Fan S 230 V Without Fan Z 24 V Without Fan 00 5 Nm 01 10 Nm 02 25 Nm 04 40 Nm 05 50 Nm Gearbox Type V Serie Input Type R With Motor N With IEC B5 Flange Housing Size 3 7 Revision Number V R 5 7 3 1K 132S 4 L10 10 100 Nm 20 200 Nm 30 300 Nm 40 400 Nm 50 500 Nm Stage 3 Stages Number of poles 132S 4 Pole Number Frame Lenght Motor size Output Shaft with Spline DIN5480 1K Standard 1L Op...

Страница 6: ... A S ATATÜRK Mah Lozan Cad No 17 P K 34522 Esenyurt İstanbul TÜRKİYE VN473 2GD 100348988 4 1400 1600 23 42500 NA 37500 NA 5 MINERAL VG320 M5 Abbreviations Type Type of gearbox S N Serial Number of gear unit IP Enclosure P Max Allowed Power M2 Output torque n1 Input speed n2 Output speed FR2 Max allowed radial load at output shaft FR1 Max allowed radial load at input shaft FA2 Max allowed axial loa...

Страница 7: ... 20 Side Cover 29 Bearing 3 Plug 12 Bearing 21 Spacer 30 Spacer 4 Screw Bolt 13 Gear 22 Bearing 5 Seal 14 Key 23 Shaft Gear 6 Output Shaft 15 Shaft Gear 24 Key 7 Key 16 Bearing 25 Gear 8 Washer 17 Washer 26 Tube 9 Spacer 18 Tube 27 Bearing 1 2 3 5 6 7 8 9 10 4 4 3 3 3 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 3 3 18 11 Operating Instructions V Series YILMAZ REDÜKTÖR Part Designations ...

Страница 8: ...e requirements of the directive 94 9 EC The gearbox is started up maintained and operated according this manual The gearbox is incorporated with 94 9 EC confirming parts machines A motor connected to the gear unit is only allowed to be operated in the frequency entries so that the data provided on nameplate of the gear unit is not exceeded and is accord ance with the nameplate The input speed rang...

Страница 9: ...rap and pack it in con tainer A moisture indicator should be placed around the container to observe the mois ture Relative atmospheric humidity should not exceed 50 The container should be kept under roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 years with regular check Without Packing Use protection oil for the output shaft and connection surfaces...

Страница 10: ...ntially explosive atmosphere oils acids gases vapors or radiated interference are present when the gear unit is being installed The ambient temperature must be in accordance with the oil tables given on the manual If it is different contact YILMAZ REDUKTOR for special solutions The ambient air temperature must not exceed 40 degrees celcius as mentioned on the nameplate The cooling air surrounding ...

Страница 11: ...73 1L 50 22 43 W40x2x30x18x8f DIN5480 ø43 h6 23 VN473 1K 60 5 27 51 5 W50x2x30x24x8f DIN5480 ø55 h6 28 VN473 1L 48 16 42 W45x2x30x21x8f DIN5480 ø48 h6 27 VN573 1K 69 28 61 W70x3x30x22x8f DIN5480 ø75 h6 35 VN573 1L 56 16 51 W65x2x30x31x8f DIN5480 ø68 h6 35 VN673 1K 84 32 74 W95x3x30x30x8f DIN5480 ø100 h6 45 VN673 1L 67 17 60 W75x2x30x36x8f DIN5480 ø78 h6 44 VN673 1M 75 21 68 W90x2x30x44x8f DIN5480 ...

Страница 12: ...late If different please contact YILMAZ REDUKTOR for possibilities of using in a different mounting position then indicated on the name plate If you don t inform YILMAZ REDUKTOR the ATEX conformity will be canceled and YILMAZ doesn t take any respon sibility Do not mix synthetic oils with mineral oils which can cause serious damage on the gear unit 5 7 Usage of Breather Plug Breather plugs are sup...

Страница 13: ...g available solvents on your market By using this do not touch sealing lips or painting of the housing 5 10 Cover abrasive ambient If the gear unit will be placed on a abrasive ambient be sure that the output seals are covered so that no abrasive material chemicals or water touches the seals Any pressure coming from outside over the seals can cause that the out staying sub stances to enter the gea...

Страница 14: ...he following illustrations Only ATEX approved input and output elements are allowed to be used assuming the ele ments are subject to Directive 94 9 EC 6 1 Installing gear units in category II2G D II3G D Explosion proof gear units comply with the design requirements for unit group II catagory 2G 2D 3D 3G These units are intended for use in zones 1 and 21 The gear units in catagory II2D must be used...

Страница 15: ...ystem and contact YILMAZ REDUKTOR o 6 2 Installing Drum Connection Flange Assembly drawing of the connection flange is below 1 2 3 4 1 V Series Gearbox 2 Connection Plate 3 Drum Connection Flange 4 Drum Operating Instructions V Series YILMAZ REDÜKTÖR Installing ...

Страница 16: ...1 0 0 02 0 2 0 A Ø130 16 M14 A 30 60 30 V573 Ø64 Ø130 R6 Ø75 24 Ø120 Ø198 30 65 15 N70x3x30x22x9H DIN5480 0 03 0 01 0 0 02 0 2 0 A Ø165 19 M18 A 30 60 30 V673 0 04 0 02 0 0 02 0 2 0 Ø89 Ø180 R6 Ø100 27 Ø145 Ø248 41 78 15 N95x3x30x30x9H DIN5480 A Ø215 21 M20 A 30 60 30 V773 Ø115 27 Ø180 Ø298 51 90 15 N110x4x30x26x9H DIN5480 A 45 0 04 0 02 0 0 02 0 2 0 Ø102 Ø230 A Ø265 23 22 5 M22 R6 Operating Instr...

Страница 17: ...k Replace Every 3000 Working Hours or Every 6 Months Every 4000 Working Hours Every 10000 Working Hours or Every 3 Years Every 25000 Working Hours Check for Oil Leakage x Check for Oil Level x Check for Oil Leakage from Seals x Check Bearing s Noise x Change if Necessary Change Mineral Oil x See Below for Details Change Synthetic PAO Oil x See Below for Details Change Sealing x Change Bearing Grea...

Страница 18: ...Tivela S 320 30 30 0 30 220 Energsyn SG XP 220 Aphasyn PG 220 Klübersynth GH 6 220 Tivela S 220 35 20 5 20 150 Energsyn SG XP 150 Aphasyn PG 150 Klübersynth GH 6 150 Tivela S 150 40 10 8 10 100 Klübersynth GH 6 100 CLP HC 10 60 680 Klübersynth GEM4 680 N Mobilgear SHCXMP680 20 50 460 Enersyn EP XF 460 Alphasyn T 460 Klübersynth GEM4 460 N Mobilgear SHC XMP460 Omala HD 460 25 40 5 40 320 Enersyn EP...

Страница 19: ...ed at oil plugs tables Extended intensive contact with oils can lead to skin irritations Avoid extended contact with oil and clean oil off skin immediately Hot oil can cause scalding When changing oil protect yourself against contacting hot oil use protective gloves Tip Type Typ V Serisi Yağ Miktarları lt V Series Oil Quantities lt Ölmengen von V Serie lt M1 M3 M5 M6 V373 3 3 2 6 2 6 2 5 V473 4 5 ...

Страница 20: ...20 Operating Instructions V Series YILMAZ REDÜKTÖR Oil Plugs 8 4 Oil Plugs M1 M5 M6 M3 Oil filling Drain plug Oil level Vent Plug Symbols ...

Страница 21: ...21 8 5 Mounting Positions M1 M3 M6 M5 Operating Instructions V Series YILMAZ REDÜKTÖR Oil Plugs ...

Страница 22: ...22 Operating Instructions V Series YILMAZ REDÜKTÖR Cooling Options Troubleshooting Guide ...

Страница 23: ...ame problem the load may be too high for the chosen motor Loosen the gearbox from the load torque If it works than the starting torque is insufficient and higher motor power is needed For mono phase motors check the starting up condensator and running condensator as well If nothing helps go to ID 100 004 Gearbox Does Not Start Up You hear some noise but both motor shaft and gear box shaft is not t...

Страница 24: ...irming check the oil type and oil quantity level according your mounting position and check the nameplate mounting position If nameplate mounting position does not fit the actual position go to ID 100 009 Gearbox is Heating Up too Much You are using Helical Gear Box Ambient temp is lower than 40 Cel sius Measure the surface temp using a temperature measuring device under full load If the temp is u...

Страница 25: ... tion The plug may be not tight enough There are some parti cles under the plug rubber surface Clean and tighten the plug If still same problem go to ID 100 019 Oil is Leaking Oil Leakage from Housing Observe exactly where the oil is coming out It could be seal or plug point where it comes out and leaks over the housing If this is your case go to ID 018 019 If you are sure oil comes out from housi...

Страница 26: ... Check if you are using the correct diameter of chain drive and you are not exceeding max allowed ra dial load Check the position of your output element and re calculate your radial load and check if this fit to the maximum allowed radial load Go to ID 100 027 Gearbox is stopping too late You are using braked motor Please check the wiring diagram of the brake There are two different kind of brake ...

Страница 27: ...Appendix ...

Страница 28: ...the date which the company or representative was made aware of the problem and ends on the date of the re start up 4 If the product fails to operate because of a manufacturing or assembly failure during the warranty time the product will be repaired free of charge 5 If the product fails to operate because of a manufacturing or assembly failure during the warranty time and it is not possible to rep...

Страница 29: ...The time for repair service will be added to the warranty time For detailed warranty conditions please refer the back side of this page Serial No Type Manufacturer Company YILMAZ REDUKTOR Sanayi ve Ticaret A S Address ATATÜRK Mah Lozan Cad No 17 P K 34522 Esenyurt Istanbul TURKIYE Telephone 90 0 212 886 90 01 8 line Fax 90 0 212 886 54 57 Stamp and Signature Supplier End User With signing this par...

Страница 30: ...06 03 90 0 212 567 40 78 90 0 212 567 04 11 90 0 212 567 45 07 90 0 212 567 00 70 Fax 90 0 212 567 99 75 e mail yilmaz yr com tr web www yr com tr Factory Tel 90 0 212 886 90 01 8 line 90 0 212 886 50 43 90 0 212 886 50 44 90 0 212 886 52 82 Fax 90 0 212 886 54 57 e mail yilmaz yr com tr web www yr com tr Outside Turkey Please contact the main service point mentioned above You will be directed to ...

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