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SAFETY

- 03 -

ELECTRIC SHOCK
CAN KILL.

3.a. The electrode and work (or ground) cir-

cuits  are  electrically  “hot”  when  the 
welder  is  on.  Do  not  touch  these  “hot” 
parts with your bare skin or wet clothing. 

Wear dry, hole-free gloves to insulate hands.

3.b.  Insulate  yourself  from  work  and  ground  using  dry  insula-

tion.  Make  certain  the  insulation  is  large  enough  to  cover 
your full area of physical contact with work and ground. 

    

In addition to the normal safety precautions, if welding 

must  be  performed  under  electrically  hazardous  con-
ditions (in damp locations or while wearing wet cloth-
ing;  on  metal  structures  such  as  floors,  gratings  or 
scaffolds; when in cramped positions such as sitting, 
kneeling or lying, if there is a high risk of unavoidable 
or  accidental  contact  with  the  workpiece  or  ground) 
use the following equipment:

Ÿ

Semiautomatic DC Constant Voltage (Wire) Welder.

Ÿ

DC Manual (Stick) Welder.

Ÿ

AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, 

electrode  reel,  welding  head,  nozzle  or  semiautomatic 
welding gun are also electrically “hot”.

3.d.  Always  be  sure  the  work  cable  makes  a  good  electrical 

connection  with  the  metal  being  welded.  The  connection 
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical 

(earth) ground.

3.f.  Maintain  the  electrode  stinger,  work  clamp,  welding  cable 

and welding machine in good, safe operating condition. Re-
place damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of elec-

trode  stingers  connected  to  two  welders  because  voltage 
between the two can be the total of the open circuit voltage 
of both welders.

3.i. When working above floor level, use a safety belt to protect 

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

4.a. Use a shield with the proper filter and cover plates to pro-

tect  your  eyes  from  sparks  and  the  rays  of  the  arc  when 
welding or observing open arc welding. Head shield and fil-
ter lens should conform to ANSI Z87. I standards.

4.b.  Use  suitable  clothing  made  from  durable  flame-resistant 

material to protect your skin and that of your helpers from 
the arc rays.

4.c.  Protect  other  nearby  personnel  with  suitable,  non-

flammable  screening  and/or  warn  them  not  to  watch  the 
arc nor expose themselves to the arc rays or to hot spatter 
or metal.

ARC RAYS CAN BURN.

FUMES AND GASES
CAN BE DANGEROUS.

5.a.  Welding  may  produce  fumes  and  gases 

hazardous  to  health.  Avoid  breathing 
these  fumes  and  gases.  When  welding, 

keep  your  head  out  of  the  fume.  Use  enough  ventilation 
and/or  exhaust  at  the  arc  to  keep  fumes  and  gases  away 
from the breathing zone. 

When welding hardfacing (see 

instructions  on  container  or  SDS)  or  on  lead  or  cad-
mium plated steel and other metals or coatings which 
produce  highly  toxic  fumes,  keep  exposure  as  low  as 
possible  and  within  applicable  OSHA  PEL  and  ACGIH 
TLV  limits  using  local  exhaust  or  mechanical  ventila-
tion unless exposure assessments indicate otherwise. 
In  confined  spaces  or  in  some  circumstances,  out-
doors,  a  respirator  may  also  be  required.  Additional 
precautions are also required when welding on galva-
nized steel.

5.b.  The  operation  of  welding  fume  control  equipment  is  af-

fected by various factors including proper use and position-
ing  of  the  equipment,  maintenance  of  the  equipment  and 
the  specific  welding  procedure  and  application  involved. 
Worker exposure level should be checked upon installation 
and periodically thereafter to be certain it is within applica-
ble OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon va-

pors coming from degreasing, cleaning or spraying opera-
tions.  The  heat  and  rays  of  the  arc  can  react  with  solvent 
vapors to form phosgene, a highly toxic gas, and other irri-
tating products.

5.d. Shielding gases used for arc welding can displace air and 

cause injury or death. Always use enough ventilation, espe-
cially in confined areas, to insure breathing air is safe.

5.e.  Read  and  understand  the  manufacturer’s  instructions  for 

this equipment and the consumables to be used, including 
the  Safety  Data  Sheet  (SDS)  and  follow  your  employer’s 
safety practices. SDS forms are available from your weld-
ing distributor or from the manufacturer.

5.f. Also see item 1.b.

Содержание MIG-205DS

Страница 1: ...MIG 205DS IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED STICK LIFT TIG Aug 2023 Copyright YesWelder OPERATOR S MANUAL...

Страница 2: ......

Страница 3: ...lling the Welding Wire 10 OPERATION 12 Performance Data Plate and Duty Cycle 12 Internal Thermal Protection 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Setup for MIG GMAW Flux...

Страница 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Страница 5: ...s spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools...

Страница 6: ...orm to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Страница 8: ...must be placed on a secure level surface di rectly or on recommended cart The machine may topple over if this procedure is not followed Standard Voltage Frequency 220V 10 50 60Hz 110V 10 50 60Hz Input...

Страница 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Adapter 8 MIG Gun 9 Graphene Feeding Liner 10 MIG Gun Tips X 4 11 G...

Страница 10: ...FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manua...

Страница 11: ...ceptacle 8 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly locked into pla...

Страница 12: ...on to prevent the spool from over rotating when the trigger is released 17 Wire Drive Components Feeds wire from the wire spool through the drive and through the welding gun to the weld 18 Spool Gun S...

Страница 13: ...er hour on the regulator For MIG welding Depress the gun trigger to ensure that the gas is owing through the gun WARNING Cylinders are highly pressurized Handle with care Serious accidents can result...

Страница 14: ...gh force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause wire to feeding problems and may burn out the wire feed motor 5 Let go of the wire 6 Remove...

Страница 15: ...MAKE SURE THE WIRE IS CUT CLEANLY NO BURRS OR ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORR...

Страница 16: ...To properly prepare for welding with your new welder it is necessary to Read the safety precautions at the front of this manual Prepare an organized well lit work area Provide protection for the eyes...

Страница 17: ...ed speed arc voltage match automatically 2 Press selector button 1 to select voltage modifying adjust the voltage from 10 10 with adjustment knob modify voltage based on type of material and thickness...

Страница 18: ...and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 9 Feed the wire in the groove of the drive roller through the outlet guide tube into the torch neck Make sure th...

Страница 19: ...er in short forward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder...

Страница 20: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Страница 21: ...n bare metal not rusty or painted Connect the TIG torch gas line to the gas regulator argon gas only USE INERT GAS 100 ARGON ONLY TURN ON GAS AT THE GAS REGULATOR CHECK FOR GAS FLOW AND ADJUST FLOW RA...

Страница 22: ...INING THE CONTACT TIP The purpose of the CONTACT TIP is to transfer welding current to the welding wire while allowing the wire to pass through it smoothly Always use a contact tip stamped with the sa...

Страница 23: ...painted oily or greasy workpiece Poor ground connection or torch electrode connection Incorrect settings Bad ground or loose ground connection Trigger not pulled while wire is in contact with workpiec...

Страница 24: ...electrician Turn the ON OFF SWITCH to the ON position Make sure the circuit breaker has been reset Exceeded duty cycle thermal protector engaged Insuf cient air ow causing machine to overheat before...

Страница 25: ...too low Check the connection of the clamp and work gun to the machine Check the connection of the MIG ELECTRODE POLARITY JUMPER Check connection of the ground cable to the work work clamp Tighten cabl...

Страница 26: ...WIRING DIAGRAM 23...

Страница 27: ......

Страница 28: ...www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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