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1. Install optional YesWelder LBT150 spool gun into Euro MIG torch connection socket on the front panel, and tighten it. Connect 

the Spool Gun control cable to the receptacle and tighten it.

IMPORTANT: When connecting the torch be sure to tighten the connection. A loose connection can result in the connector 
arcing and damaging the machine and gun connector. This damage is not covered under warranty.

2. Plug the 2 pin gun trigger connector into the Spool Gun Trigger Connector Receptacle.
3. Connect to Wire Drive Polarity Lead to the Positive (+) socket.
4. Connect the Work Clamp into the Negative (-) socket .
5. Connect the gas line to the regulator and connect to the gas cylinder with 100% Argon shielding Gas.
6. Push the Cover Release clip on the spool gun to unlock the wire housing cover.
7. Place the wire on the spool holder, taking care to put the parts back on correctly.
(Note: the tensioner part need to remove first and remember to fit back.)
8. Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling.
9. Feed the wire in the groove of the drive roller through the outlet guide tube into the torch neck. Make sure the wire being used 

complies with the size for the roller groove.

10. Adjust spool holder tension and apply suitable pressure for the drive roller.
11. Remove the gas nozzle and contact tip from the torch neck. 
12. Pull the trigger to drive the wire through the neck until it exits the contact tip holder.
13. Fit the correct sized contact tip and feed the wire through it, screw the contact tip into the tip holder of the torch neck and nip it 

up tightly.

14. Fit the gas nozzle to the torch head and close the wire spool cover.
15. Turn the power source on and select the Manual MIG function with the Manual MIG/Synergic MIG/Lift TIG/Stick selector switch.
16. Choose material Aluminum. 
17. Set gun selector toggle switch to Spool Gun position inside the wire feeding door.
18. Turn on the gas cylinder valve and set the flow rate to between 20~30 CFH.
19. Set the welding parameters and begin aluminum welding.

Setup for Aluminum Welding with Spool Gun

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Содержание MIG-205DS

Страница 1: ...MIG 205DS IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED STICK LIFT TIG Aug 2023 Copyright YesWelder OPERATOR S MANUAL...

Страница 2: ......

Страница 3: ...lling the Welding Wire 10 OPERATION 12 Performance Data Plate and Duty Cycle 12 Internal Thermal Protection 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Setup for MIG GMAW Flux...

Страница 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Страница 5: ...s spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools...

Страница 6: ...orm to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Страница 8: ...must be placed on a secure level surface di rectly or on recommended cart The machine may topple over if this procedure is not followed Standard Voltage Frequency 220V 10 50 60Hz 110V 10 50 60Hz Input...

Страница 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Adapter 8 MIG Gun 9 Graphene Feeding Liner 10 MIG Gun Tips X 4 11 G...

Страница 10: ...FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manua...

Страница 11: ...ceptacle 8 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly locked into pla...

Страница 12: ...on to prevent the spool from over rotating when the trigger is released 17 Wire Drive Components Feeds wire from the wire spool through the drive and through the welding gun to the weld 18 Spool Gun S...

Страница 13: ...er hour on the regulator For MIG welding Depress the gun trigger to ensure that the gas is owing through the gun WARNING Cylinders are highly pressurized Handle with care Serious accidents can result...

Страница 14: ...gh force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause wire to feeding problems and may burn out the wire feed motor 5 Let go of the wire 6 Remove...

Страница 15: ...MAKE SURE THE WIRE IS CUT CLEANLY NO BURRS OR ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORR...

Страница 16: ...To properly prepare for welding with your new welder it is necessary to Read the safety precautions at the front of this manual Prepare an organized well lit work area Provide protection for the eyes...

Страница 17: ...ed speed arc voltage match automatically 2 Press selector button 1 to select voltage modifying adjust the voltage from 10 10 with adjustment knob modify voltage based on type of material and thickness...

Страница 18: ...and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 9 Feed the wire in the groove of the drive roller through the outlet guide tube into the torch neck Make sure th...

Страница 19: ...er in short forward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder...

Страница 20: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Страница 21: ...n bare metal not rusty or painted Connect the TIG torch gas line to the gas regulator argon gas only USE INERT GAS 100 ARGON ONLY TURN ON GAS AT THE GAS REGULATOR CHECK FOR GAS FLOW AND ADJUST FLOW RA...

Страница 22: ...INING THE CONTACT TIP The purpose of the CONTACT TIP is to transfer welding current to the welding wire while allowing the wire to pass through it smoothly Always use a contact tip stamped with the sa...

Страница 23: ...painted oily or greasy workpiece Poor ground connection or torch electrode connection Incorrect settings Bad ground or loose ground connection Trigger not pulled while wire is in contact with workpiec...

Страница 24: ...electrician Turn the ON OFF SWITCH to the ON position Make sure the circuit breaker has been reset Exceeded duty cycle thermal protector engaged Insuf cient air ow causing machine to overheat before...

Страница 25: ...too low Check the connection of the clamp and work gun to the machine Check the connection of the MIG ELECTRODE POLARITY JUMPER Check connection of the ground cable to the work work clamp Tighten cabl...

Страница 26: ...WIRING DIAGRAM 23...

Страница 27: ......

Страница 28: ...www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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