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maINTeNaNCe

Pump Belt

Replacing pump belt

Park the mower on a level surface. Engage the
parking brake.

Belt removal

Remove the deck belt (see Deck Belt Removal

in this section of the manual).

Remove clutch stop to access the belt.

Disconnect clutch wire.

Create slack in the belt by removing the spring

on the pump idler arm.

The belt should now be able to be removed

from the engine pulley and pump pulleys.

Belt installation

Wrap the belt around the pulley

Route the belt around the inside of the idler

pulley.

Wrap the belt around the engine pulley.

Reattach the spring on the pump idler arm.

Reconnect clutch wire.

Replace and secure clutch stop.

Reinstall the deck belt. (see Deck Belt Removal

in this section of the manual).

V-belts

Check every 100 hours of operation. Check for severe
cracking and large nicks.
NoTE: The belt will show some small cracks in normal
operation.

8054-003

Electric clutch

Idler spring

Clutch stop

Pump belt removal

Содержание ZELKH6125

Страница 1: ...Operator Manual ZELKH6125 966509601 Please read the operator s manual carefully and make sure you understand the instructions before using the machine...

Страница 2: ...information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent fr...

Страница 3: ...r Cables 31 Running 32 Operating on Hills 33 Stopping the Engine 34 Mowing Tips 35 Manual Transport 36 Pump Release Valves 36 MAINTENANCE 37 Maintenance Schedule 37 Battery 39 Safety System 40 Fuel Fi...

Страница 4: ...d mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the...

Страница 5: ...ng equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow chil...

Страница 6: ...issues etc please consult the following professional Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the right side in the engine compartment Stat...

Страница 7: ...s Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accor...

Страница 8: ...no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch...

Страница 9: ...unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ri...

Страница 10: ...ts or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris...

Страница 11: ...bstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose...

Страница 12: ...sponsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the bla...

Страница 13: ...round If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening...

Страница 14: ...gularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the sett...

Страница 15: ...ry make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only us...

Страница 16: ...ler to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate...

Страница 17: ...levers 1 Left tracking bolt 2 Parking brake 3 Fuses 4 Fuel tank 5 The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the eng...

Страница 18: ...control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position...

Страница 19: ...erate unit by driving it at full throttle and 4 the full forward position on both motion control levers Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts drif...

Страница 20: ...gine Turn the key clockwise to start the engine 8066 011 Blade switch 8066 012 Ignition switch Parking Brake The parking brake is found on the left of the machine Pull the lever backward to activate t...

Страница 21: ...8066 013 Ignition switch accessory CONTROLS 21 8066 014 Ignition switch RUN position Release the key to the RUN position when the engine has started For using accessory turn the key counter clockwise...

Страница 22: ...mower deck s lifting lever 8066 014 Choke control Choke Control The choke control is used for cold starts to provide the engine with a richer fuel mixture For cold starts the control should be pulled...

Страница 23: ...making adjustments the lever is moved to the left or upward depending on model 8066 006 Lengthways adjustment Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The v...

Страница 24: ...ine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler n...

Страница 25: ...ust be in the seat start engine see Before Starting in the Operation section adjust engine speed to idle disengage parking brake do not engage blades at this time rotate control levers inward As long...

Страница 26: ...there is sufficient fuel in the fuel tank Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started The blade switch for engaging the mower 1...

Страница 27: ...e the parking brake 3 Disengage the mower blades by depressing the 4 blade switch Move the steering controls outward to the 5 locked outer neutral position 8066 012 Press the control for disengaging t...

Страница 28: ...ve 8 If the engine is cold the choke control should 7 be pulled outward to the choke position 8066 020 Set the choke control 8065 013 Fuel valve in the OPEN position Move the throttle to the middle po...

Страница 29: ...ART position When the engine starts immediately release the 10 ignition key back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does n...

Страница 30: ...choke control in gradually when the 11 engine has started WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductiv...

Страница 31: ...the discharged battery away from the fuel tank and battery To remove cables reverse order Remove BLACK cable first from chassis and then from the fully charged battery Remove RED cable last from both...

Страница 32: ...ck to set cutting height Make sure the work area is free from objects that could be thrown by the rotating blades Engage the mower deck by pulling out the 4 blade switch Move throttle control to full...

Страница 33: ...o the outside of the unit and engage the parking brake To restart movement release the parking brake Pull the control levers back to the center of the mower and press forward to regain forward motion...

Страница 34: ...ck by depressing the blade switch 8066 024 Disengage the mower deck and move throttle to minimum Raise the mower deck by pressing the foot pedal forward to the transport position When the machine is s...

Страница 35: ...The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results...

Страница 36: ...ase valves Pump Release Valves Pump release valves are located at the front and rear of the pump They are used to release the system so the machine may be moved by hand when not running Tilt seat forw...

Страница 37: ...e screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressu...

Страница 38: ...tely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug MAINTENANCE Daily At least once each year Maintenance interval in hour...

Страница 39: ...0 Amps 30 Amps 20 Amps 10 Amps 12 6V 100 FULL CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 50 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0 85 min 150 min 195 min 3...

Страница 40: ...TANT INFORMATION To be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop 80...

Страница 41: ...nging to the parking brake Perform a standstill test and check that there is sufficient braking action IMPORTANT INFORMATION The machine must be standing still when applying the parking brake 8058 044...

Страница 42: ...ation NOTE For ease in installing the deck belt refer to the routing decal on the cutting deck Wrap the deck belt around the electric clutch 1 pulley that is located on the engine shaft Route the belt...

Страница 43: ...the engine pulley and pump pulleys Belt installation Wrap the belt around the pulley 1 Route the belt around the inside of the idler 2 pulley Wrap the belt around the engine pulley 3 Reattach the spr...

Страница 44: ...placed Balance the blades after sharpening Check the blade mounts Blade Replacement Remove blade bolt by turning counterclockwise 1 Install new or re sharpened blade with stamped 2 GRASS SIDE facing t...

Страница 45: ...g procedure mower deck drive belt must be installed prior to leveling the deck Wear heavy gloves Turn each outer blade tip to 1 align the deck in a side to side manner Measure from the floor surface u...

Страница 46: ...INFORMATION Adjust anti scalp rollers with the mower on a flat level surface IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged The an...

Страница 47: ...e deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfaces with cold water Let unit cool...

Страница 48: ...en lubricating with grease unless otherwise stated use high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It...

Страница 49: ...nt Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings 8065 032 Lubricating front wheels 8065 064 Deck spindle Deck Spindles Lower the cutting deck completely If a gre...

Страница 50: ...Procedures Due to the effects air has on efficiency in hydrostatic drive applications it is critical to purge the system These purge procedures should be implemented any time a hydrostatic system has...

Страница 51: ...Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Safety System in the Maintenance Section Engine runs rough Faulty car...

Страница 52: ...ransmission gears slack or has come off Air in hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade swi...

Страница 53: ...el tanks or add a fuel stabilizer Start 4 the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor Remove the spark plug and pour about a 5 t...

Страница 54: ...54 WIRING DIAGRAM...

Страница 55: ...203 225 305 250 339 370 502 7 8 378 513 591 801 11 8 782 1060 1410 1912 Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware Grade Grade 8 8 Grade 10 9 Grade 12 9...

Страница 56: ...ric Transmission Transmission Hydrostatic pump Speed and direction controls Dual levers foam gripped Speed forward 8 mph 12 9 km h Speed reverse 4 mph 6 45 km h Brakes Mechanical parking brake Front c...

Страница 57: ...ollers Yes Sprung Seat Standard Hinged Arm Rests Yes Hour Meter Yes Blade Engagement 200 ft lb Warner Deck Construction 11 gauge fabricated Productivity 4 9 acres h 19830 m2 h Dimension Weight 780 lbs...

Страница 58: ...the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also b...

Страница 59: ...ty switch for the parking brake Safety switch for the mower deck Safety switch in the seat Safety switch in the steering controls Parking brake functionality and adjustment Driving forward Driving bac...

Страница 60: ...l 2 Change the oil filter 3 Check hydraulic oil level 4 Inspect hydraulic hoses 5 Inspect hydraulic belt 6 Inspect hydraulic filter 7 Check neutral position 8 Check safety system 9 Check seat belt 10...

Страница 61: ...mower 2 Check engine oil level 3 Check the tire pressures 4 Check underside of deck 5 Inspect deck pulleys 6 Check clean the engine s cooling air intake 7 Check safety system 8 Check seat belt 9 Chec...

Страница 62: ...hange the engine oil and filter 3 Check the tire pressures 4 Clean the air filter 5 Grease blade spindles 6 Inspect deck belt and blades 7 Check hydraulic oil level 8 Check safety system 9 Check seat...

Страница 63: ...filter 11 Check engine RPM 12 Clean underside of deck 13 Check blade pitch 14 Grease blade spindles 15 Inspect spindle bearings 16 Inspect deck belt and blades 17 Inspect idler arm bearings 18 Inspec...

Страница 64: ...an underside of deck 13 Check blade pitch 14 Grease blade spindles 15 Inspect spindle bearings 16 Inspect deck belt and blades 17 Inspect idler arm bearings 18 Inspect deck idler pulleys 19 Change hyd...

Страница 65: ...ir intake 2 Replace the air cleaner s pre filter foam 3 Replace the air filter s paper cartridge 4 Change the engine oil 5 Replace the engine oil filter 6 Check adjust the cutting height 7 Check adjus...

Страница 66: ...66 SERVICE JOURNAL Action Date mtr reading stamp sign...

Страница 67: ......

Страница 68: ...P N 115 264927R1 11 10 09...

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