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27

REPLACING BATTERY (See Fig. 18)

SERVICE AND ADJUSTMENT

WARNING

Do 

not short battery terminals by allowing

a wrench or any other object to contact
both terminals at the same time.  Before
connecting battery, remove metal brace-
lets, wristwatch bands, rings, etc.

Positive terminal must be connected first
to prevent sparking from accidental
grounding.

Lift Seat and rotate forward.

Open terminal access doors.

Using two 1/2" wrenches disconnect
BLACK battery cable then RED battery
cable.

Using 7/16" wrench, remove terminal
guard.

Carefully remove the battery from the
mower.

Install new battery with terminals in the
same position as the old battery.

Reinstall terminal guard

First connect RED battery cable to
positive (+) battery terminal with hex bolt
and hex nut.

FIGURE 18

TERMINAL
ACCESS
DOORS

TERMINAL
GUARD

TO REMOVE CABLES, REVERSE ORDER

BLACK cable first from chassis and then
from the fully charged battery.

RED cable last from both batteries.

Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and hex nut.

Tighten securely.

Close terminal access doors.

Lower seat.

TO ATTACH JUMPER CABLES

Connect each end of the RED cable to
the POSITIVE (+) terminal on each
battery, taking care not  to short against
chassis.

Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of the fully
charged battery.

Connect the other end of the BLACK
cable to a good CHASSIS GROUND,
away from the fuel tank and battery.

TO ADJUST PARK BRAKE

NOTE: Make sure the brake arm is engaged into
brake sprocket on both sides. You can push the
mower to make it engage into the sprocket. See
Fig. 19.

With the park brake in the on position,
the compression spring should be 2"
from the "U" shaped brake arm to the
washer.  See Fig. 19. If not, use two
wrenches, one to hold the bolt and one to
turn the nut to attain the 2".

FIGURE 19

BRAKE
COMPRESSION
SPRING

SPRING
ADJUSTMENT
NUT

"U" SHAPED
BRAKE
ARM

BRAKE
SPROCKET
RIGHT SIDE

IZT BRAKE
ARM
RIGHT SIDE

Before making any adjustments:

Содержание ZCBI48180

Страница 1: ...Operators Manual ZCBI48180 Models Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 109840 REV IR 12 01 03...

Страница 2: ...servicing or performing maintenance WARNING Engine exhaust some of it s constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth...

Страница 3: ...ER RESPONSIBILITIES 18 Maintenance Schedule 18 Lubrication Chart 19 Tires 19 Operator Presence System 19 Blade Care 19 V Belts 21 Engine 21 Air Screen Air Filter 21 Oil Filter 22 Spark Plugs 22 Fuel F...

Страница 4: ...Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are i...

Страница 5: ...ot smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Keep machine free of grass leaves or other debris buildup...

Страница 6: ...l disen gage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible SAFETY RULES SAFE OPERATION PRACTICES FOR RID...

Страница 7: ...proved forest covered brush covered or grass covered land un less the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is use...

Страница 8: ...o that the operator can comfortably reach the deck lift pedal and safely operate the mower See Service and Adjustment Section of this manual Remove protective wrap from the seat Remove the three prong...

Страница 9: ...ctions in the Operation section of this manual Be sure the mower is in a well ventilated area Be sure the area in front of the mower is clear of other people and objects Be sure all of the above assem...

Страница 10: ...TO THE FOLLOWING ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Check your engine manual for fuel requirements Become familiar with all controls the...

Страница 11: ...Used when starting a cold engine 5 THROTTLE CONTROL Used to control Engine Speed 6 IZT Integrated Zeroturn Transaxle BYPASS LINKAGES Bypasses IZT s for pushing or pulling mower 7 IGNITION SWITCH Used...

Страница 12: ...TO BE DISCHARGED DEAD WARNING Always stop mower completely before leaving the operators position to empty a grass catcher etc TO USE THROTTLE CONTROL See Fig 3 Always operate engine at full throttle...

Страница 13: ...from the neutral slots or the engine will kill Fig 4 and 4A By moving the levers an equal amount forward or back the machine will move in a straight line in that direction Fig 4 and 4A Movement of eit...

Страница 14: ...djusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prev...

Страница 15: ...be sure to engage the IZT Integrated Zeroturn Transaxle bypass linkages The IZT bypass linkages are located on the rear of the frame below the rear engine guard CAUTION Do not tow this vehicle it may...

Страница 16: ...nd carburetor are empty Use fresh fuel the next season See Storage Instruc tions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur WARNI...

Страница 17: ...owly pull the throttle control back until the engine begins to run smoothly Continue to pull back on the throttle control in small steps allowing the engine to accept small changes in speed and load u...

Страница 18: ...n dirty or dusty conditions 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum DO NOT o...

Страница 19: ...brake is engaged the PTO switch is disengaged pressed down the operator is on the seat and the control levers are rotated to the outside of the mower When the engine is running any attempt by the oper...

Страница 20: ...the bolt or pin parallel with the ground If the blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced...

Страница 21: ...rouds Clean the cooling fins and external surfaces as neces sary Make sure the cooling shrouds are rein stalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and...

Страница 22: ...ne oil filter every season or every other oil change if the mower is used more than 100 hours in one year SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hour...

Страница 23: ...ver inflated you can not properly adjust your deck NOTE It may be easier to adjust the front lift linkages by removing the floor pan before any adjustments are made SIDE TO SIDE ADJUSTMENT See Figs 13...

Страница 24: ...deck is higher or lower than 4 1 2 To lower the front tip of the blade using a 9 16 wrench loosen the hex nuts that are on the front lift linkages be sure to loosen equal amounts When distance B is 1...

Страница 25: ...eroturn Transaxle BELT See Fig 17 Park the mower on a level surface Engage the park brake IZT BELT REMOVAL NOTE Be careful not to damage the fan blades on the IZT s as this can affect cooling or damag...

Страница 26: ...lat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealer also prevents tire dry rot and corrosion JUMP STARTING ENGINE WARNING Lead acid batteries generate ex...

Страница 27: ...fully charged battery RED cable last from both batteries Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut Tighten securely Close terminal access doors Lo...

Страница 28: ...olve tracking issues Cables are set at the factory and should only be ad justed by authorized service retailers If the mower is not tracking straight check the air pressure in both rear tires Recommen...

Страница 29: ...r Responsibilities section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals If battery is removed from mower for storag...

Страница 30: ...to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your mower indoors and cover it to give protection from dust and...

Страница 31: ...2 Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse 5 Clean battery terminals 6 Check all wiring 7 Check replace ignition switch 8 Check replace solenoid or starter 9 Contact an...

Страница 32: ...n bent or loose blade 7 Buildup of grass leaves and trash under mower 8 Mower drive belt worn 9 Blades improperly installed 10 Improper blades used 11 Clogged mower deck vent holes from buildup of gra...

Страница 33: ...33 WIRING SCHEMATIC...

Страница 34: ......

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