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FIGURE 12

CLEANING

Clean engine, battery, seat, finish, etc. of
all foreign matter.

Keep finished surfaces and wheels free
of all gasoline, oil, etc.

Protect painted surfaces with automotive
type wax

We do not recommend using a garden hose to
clean you mower unless the electrical system,
muffler, air filter and carburetor are covered to
keep water out.  Water in the engine can shorten
the engine life.

FIGURE 11

ENGINE
FUEL FILTER

FUEL SHUT OFF
VALUE

CUSTOMER RESPONSIBILITIES

AIR FILTER

Your engine will not run properly using a dirty air
filter. Service air cleaner more often under dusty
conditions. See Engine Manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or
every other oil change if the mower is used more
than 100 hours in one year.

SPARK PLUGS

Replace spark plugs at the beginning of each
mowing season or after every 100 hours of
operation, whichever occurs first. For spark plug
type and gap setting refer to your ENGINE
OWNER’S MANUAL.

IN-LINE FUEL FILTER (See Figs. 11 and 12)

The fuel filter should be replaced once each
season.  If the fuel filter becomes clogged,
obstructing fuel flow to carburetor, replacement
is required.

First turn off the fuel valve that is located
under the fuel tank of you mower.

With the engine cool, remove the filter
and plug fuel line sections.

Place new filter in position in fuel line with
arrow pointing toward the carburetor.

Be sure there are no fuel leaks and
clamps are secure and properly
positioned.

Immediately wipe up any spilled gasoline.

Содержание ZCBI48180

Страница 1: ...Operators Manual ZCBI48180 Models Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 109840 REV IR 12 01 03...

Страница 2: ...servicing or performing maintenance WARNING Engine exhaust some of it s constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth...

Страница 3: ...ER RESPONSIBILITIES 18 Maintenance Schedule 18 Lubrication Chart 19 Tires 19 Operator Presence System 19 Blade Care 19 V Belts 21 Engine 21 Air Screen Air Filter 21 Oil Filter 22 Spark Plugs 22 Fuel F...

Страница 4: ...Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are i...

Страница 5: ...ot smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Keep machine free of grass leaves or other debris buildup...

Страница 6: ...l disen gage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible SAFETY RULES SAFE OPERATION PRACTICES FOR RID...

Страница 7: ...proved forest covered brush covered or grass covered land un less the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is use...

Страница 8: ...o that the operator can comfortably reach the deck lift pedal and safely operate the mower See Service and Adjustment Section of this manual Remove protective wrap from the seat Remove the three prong...

Страница 9: ...ctions in the Operation section of this manual Be sure the mower is in a well ventilated area Be sure the area in front of the mower is clear of other people and objects Be sure all of the above assem...

Страница 10: ...TO THE FOLLOWING ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Check your engine manual for fuel requirements Become familiar with all controls the...

Страница 11: ...Used when starting a cold engine 5 THROTTLE CONTROL Used to control Engine Speed 6 IZT Integrated Zeroturn Transaxle BYPASS LINKAGES Bypasses IZT s for pushing or pulling mower 7 IGNITION SWITCH Used...

Страница 12: ...TO BE DISCHARGED DEAD WARNING Always stop mower completely before leaving the operators position to empty a grass catcher etc TO USE THROTTLE CONTROL See Fig 3 Always operate engine at full throttle...

Страница 13: ...from the neutral slots or the engine will kill Fig 4 and 4A By moving the levers an equal amount forward or back the machine will move in a straight line in that direction Fig 4 and 4A Movement of eit...

Страница 14: ...djusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prev...

Страница 15: ...be sure to engage the IZT Integrated Zeroturn Transaxle bypass linkages The IZT bypass linkages are located on the rear of the frame below the rear engine guard CAUTION Do not tow this vehicle it may...

Страница 16: ...nd carburetor are empty Use fresh fuel the next season See Storage Instruc tions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur WARNI...

Страница 17: ...owly pull the throttle control back until the engine begins to run smoothly Continue to pull back on the throttle control in small steps allowing the engine to accept small changes in speed and load u...

Страница 18: ...n dirty or dusty conditions 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum DO NOT o...

Страница 19: ...brake is engaged the PTO switch is disengaged pressed down the operator is on the seat and the control levers are rotated to the outside of the mower When the engine is running any attempt by the oper...

Страница 20: ...the bolt or pin parallel with the ground If the blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced...

Страница 21: ...rouds Clean the cooling fins and external surfaces as neces sary Make sure the cooling shrouds are rein stalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and...

Страница 22: ...ne oil filter every season or every other oil change if the mower is used more than 100 hours in one year SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hour...

Страница 23: ...ver inflated you can not properly adjust your deck NOTE It may be easier to adjust the front lift linkages by removing the floor pan before any adjustments are made SIDE TO SIDE ADJUSTMENT See Figs 13...

Страница 24: ...deck is higher or lower than 4 1 2 To lower the front tip of the blade using a 9 16 wrench loosen the hex nuts that are on the front lift linkages be sure to loosen equal amounts When distance B is 1...

Страница 25: ...eroturn Transaxle BELT See Fig 17 Park the mower on a level surface Engage the park brake IZT BELT REMOVAL NOTE Be careful not to damage the fan blades on the IZT s as this can affect cooling or damag...

Страница 26: ...lat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealer also prevents tire dry rot and corrosion JUMP STARTING ENGINE WARNING Lead acid batteries generate ex...

Страница 27: ...fully charged battery RED cable last from both batteries Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut Tighten securely Close terminal access doors Lo...

Страница 28: ...olve tracking issues Cables are set at the factory and should only be ad justed by authorized service retailers If the mower is not tracking straight check the air pressure in both rear tires Recommen...

Страница 29: ...r Responsibilities section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals If battery is removed from mower for storag...

Страница 30: ...to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your mower indoors and cover it to give protection from dust and...

Страница 31: ...2 Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse 5 Clean battery terminals 6 Check all wiring 7 Check replace ignition switch 8 Check replace solenoid or starter 9 Contact an...

Страница 32: ...n bent or loose blade 7 Buildup of grass leaves and trash under mower 8 Mower drive belt worn 9 Blades improperly installed 10 Improper blades used 11 Clogged mower deck vent holes from buildup of gra...

Страница 33: ...33 WIRING SCHEMATIC...

Страница 34: ......

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