YATO YT-81352 Скачать руководство пользователя страница 19

If there are some simple troubles of YT-series welding machines, you can consult the following 
overhauling chart:

S/N

Troubles

Reasons

Solutions

1

Turn on the power source, and fan works, 

but the power light is not on.

The power light damaged or 

connection is not good

Test and repair the inside 

circuit of power light Pr3

Power PCB failures

Repair or change power PCB 

Pr2

2

Turn on the power source, and the power 

light is on, but fan doesn’t work

There is something in the fan

Clear out

The fan motor damaged

Change fan motor

3

Turn on the power source, and the power 

light is not on, and fan doesn’t work

No input voltage

Check whether there is input 
voltage

Overvoltage (Input voltage is 
too much or not)

Check input voltage

4

No no-load voltage output

There is trouble inside the 

machine

Check the main circuit, Pr1 

and Pr2

5

No current output in the welding

Welding cable is not connected 

with the two output of the 

welder.

Connect the welding cable to 

the welder’s output

Welding cable is broken

Wrap, repair or change the 
welding cable

Earth cable is not connected or 
loosen

Check the earth clamp

6

Not easy to start arc in the welding, or easy 

to cause sticking 

The plug loosen or connect not 

well

Check and tighten the plug

Oil or dust covered the 
workpiece

Check and clear out

MMA/TIG welding selection 
is wrong

Selecting the MMA welding 

7

The arc is not stable in the welding process

The arc force is too small

Increase the arc force

8     

The welding current can not be 

adjusted

The welding current 

potentiometer in the front 

panel connection not so good 

or damaged

Repair or change the 

potentiometer

9

The penetration of molten pool is not 

enough(MMA)

The welding current adjusted 

too low

Increase the welding current

The arc force adjusted too 
small

Increase the arc force

10

Arc blow

Airflow disturbance

Use the shelter from airflow

The electrode eccentricity

Adjust the electrode angle 

Change the electrode

Magnetic effect

Incline the electrode to the 
opposite way of the magnetic 
blow 

Change the position of earth 
clamp or add  earth cable in 
the two side of workpiece

Use the short arc operation

17

Содержание YT-81352

Страница 1: ...mpletely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection Contact...

Страница 2: ...MMA take YT 81352 for an example 8 4 Operation control and connectors 9 4 1 Layout for front rear panel example for YT 81352 9 4 2 parameters adjustment 10 4 3 Welding operation 10 4 3 1 Striking arc...

Страница 3: ...achine power please maintain and examine the equipment according to 5 because of the DC voltage existing in the electrolytic capacitors ELECTRIC SHOCK CAN KILL y Never touch electrical parts y Wear dr...

Страница 4: ...hich require special ventilation such as stainless or hard facing or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and...

Страница 5: ...elding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and ope...

Страница 6: ...or any other electrically hot parts to touch a cylinder y Keep your head and face away from the cylinder valve outlet when opening the cylinder valve y Valve protection caps should always be in place...

Страница 7: ...uation to the current accurate stepless current adjustment and pre setting function There are also some automatic protection functions for under voltage over heat etc inside the welders when the probl...

Страница 8: ...t positive feedback control Single phase AC DC AC DC 220 230V 50 60Hz AC DC 2 3 Volt Ampere Characteristic YT series welders have excellent volt ampere characteristic seeing the following graph In MMA...

Страница 9: ...3 2 Duty cycle Over heat The letter X stands for duty cycle which is defined as the proportion of the time that a machine can work continuously within a certain time 10 minutes The rated duty cycle m...

Страница 10: ...INSTALLATION AND ADJUSTMENT 3 3 Welding polarity connection way 3 3 1 MMA Connection DCEP is only supported YT 81352 YT 81353 workpiece electrode DCEP Welding holder 8...

Страница 11: ...lding mode key 5 Earth connection Negative polarity output 6 Welding connection Positive polarity output 7 Value display Display the pre setting and realtime parameter value 8 VRD lamp VRD parameter i...

Страница 12: ...t accurately Change the welding mode by pressing the welding mode key Switch on or off the VRD function by pressing the knob for 3 seconds 4 3 Welding operation 4 3 1 Striking arc way z Knocking arc t...

Страница 13: ...fer to Welding Dictionary P69 Volume 1 of Edition 2 4 4 Welding parameters 4 4 1 Joint form in MMA In MMA welding the common basic joint form butt joint lap joint corner joint T joint 4 4 2 Electrode...

Страница 14: ...rs Undercut Over current Arc length is too long The electrode angle is wrong Manipulation of electrode is not proper Choosing the proper welding current speed The arc can t be drawn too long The elect...

Страница 15: ...lectrode falls off and lose protection Manipulation of electrode is not proper Clear out the dust around groove for about 20 30mm Strictly to dry the electrode according to manual Correctly to choose...

Страница 16: ...y Input power must be AC as one phase 50Hz 220 240V Forbid working in lacking any phase In case closing the power switch no load voltage may be exported Do not touch the output electrode with any part...

Страница 17: ...If there is one of the above problems find out the reason to get rid of if you can t find out the reason Please contact local this area our company agent or the branch company Observe that whether the...

Страница 18: ...eed to change and need to change or strengthen insulation 5 2 Troubleshooting z Before arc welding machines are dispatched from the factory they have already been debugged accurately So forbid anyone...

Страница 19: ...e welder s output Welding cable is broken Wrap repair or change the welding cable Earth cable is not connected or loosen Check the earth clamp 6 Not easy to start arc in the welding or easy to cause s...

Страница 20: ...rotection Over welding current Induce the welding current output Working time too long Induce the duty cycle interval work Over current protection Unusual current in the main circuit Test and repair t...

Страница 21: ...5 3 Electrical principle drawing YT 81352 19...

Страница 22: ...YT 81353 20...

Страница 23: ...m Radiator 18 ZY8135218 Transformer 19 ZY8135219 Plastic support strip Important parts of YT 81352 Serial Nmber ITEM NO Name 1 ZY8135301 Metal back panel 2 ZY8135302 Fan 3 ZY8135303 Switch 4 ZY8135304...

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